In other threads different mAh types of batteries, even mixing them to gain some benefits have been discussed (doesn't mean the packs are really done in this way though!). Even the reduction of the announced kWh from 56 to 53 is mentioned....
And sheets are different since the 1.5er for example have rivets while later packs were spot welded. The question is if and if so how Tesla changed things in the pack. Maybe Carl Meadlock or/and Pete Gruber have further knowledge of this.
Assuming that for example in 2015/2016 an average of 25 changes per week were applied in the production of the Model S due to feedback from SeCs and engineering one could assume that in a probably lower rate this happened with the Roadster too. Especially in the early Signature 100 almost every car is a little different...
- just my two cents -
I would love to pick early engineers brains (if they still remember...) to get more info about all this stuff...