But would a 90kWh fit in a non-D 85 for example? Would it work?
Except for a brief period at the beginning, 90 kWh packs are all AWD packs, so you'd have that issue about blocking the front power ports safely. Other than that, I'd think it would fit - Tesla built both types of cars on the same line at the same time for a while, and I can't imagine they'd want to deal with them being different unless there's a good reason for it.