Fredneck
Member
This is a pretty easy thing to reproduce. Just get that current flowing and then very quickly push the button and yank out that J1772. I don't guarantee it will happen every time but it definitely can happen. To help the experiment, park far enough away from the station so that the cable is tugging on the adapter very slightly. That way you'll get a bit of an assist with your yanking of the J1772. Relays take time to open I guess.
I've seen it myself, so I believe it...but I understand that sometimes it takes seeing to believe it.
They don't use relays to disconnect the power in the car. It's all solid state switching, in the inverter I expect. The EVSE has a relay which is only switched when there is no power flowing. Relays are faster than you can yank the connector, but they pit when operated under power and have a finite lifetime in those cases. Semiconductors can operate indefinitely if kept within spec.