Hey chimp - you do realize that lipo batteries without battery management are a lot different than the LiMn used in the Volt with regards to safety and stability? Your posts are FUD.
Again, a lack of Engineering "situational awareness". I have a PhD & have DONE digital & analog design.
"We live in an IMPERFECT WORLD"
"Fault Tolerant Computing"
"You can't STOP IT..only CONTROL IT"
-- female Head of Internet Security, Washington DC
[ Web attacks ]
"There is NO SUCH THING as bug-free software"
-- Y.C. Pan, office-mate to me & Martin Eberhard (way back in '81 U of Illinois/Coordinated Science Laboratory/AARG (Advanced Automation Research Group)
[ software & even hardware, is designed by IMPERFECT humans. Remember the Stanford Math prof who tracked down why his computer program spit out BAD result? He traced it to a BUG in the hardware fabrication of the Intel CPU chip!! WOW, if that doesn't send a chill down your spine..nothing will ]
OK, now we address the question of this "Battery Management" thing (hardware & software)
You are talking like it is PERFECT, 100% success in various environments (120 deg in Death Valley, 60 below in Urbana/IL..home of U of Illinois where Martin/me/YC Pan were at in 1981). DO YOU REALLY think this hardware/software can pass these various environmental extremes ("extreme duty environment") with 100% success rate??
Heck no.
Mathematical models, Physical models, Computer models..they ALL have "error bars".
Precision (# bits) /Accuracy (how close it is to reality) /Repeatability (probabilistic nature of measurement, etc)
[ the above is taught in Middle School "Introductory to Physical Science" ]
FACT: there is NO WAY..I mean NO WAY, the various pathological conditions (environment, prolonged shock, worn out battery chemistry, etc) could be modeled in Simulations. Not in Durability/Reliability tests (some fake simulation on track, etc).
Only Real World tests (which is KING)
"Real World Knowledge always TRUMPS Book Knowledge"
"I do not know"
-- 1800's math Giant, "Uncertainty is the ruling paradigm"
If that "flexy" Model S chassis finally breaks, say getting high-centered on object (like a metal paper clip when bent cycled repeatedly), IT WILL DESTROY the battery pack & fire might result. TOo complicated to model, just do real world tests.
Your comments NEVER address worst-case pathological scenarios. I go back to my AUto Racing analogy, race-cars WILL BREAK if you push them hard enough. Have you seen F1 & Indycars in accidents, they are pretty fragile (to minimize weight, increase Power/Weight ratio), they seem to distentegrate. It's designed to ABSORB ENERGY, to protect the driver.
I'm sure Model S engineers are real concerned about weight (cutting corners in ridigity/durability), given early generation Battery Technology. Trying to get as much range. It was reported on a Physics blog that the ~3K lb Tesla Roadster had worse handling, than the equivalent gas Lotus Elise (~2300 lbs). The 900 lb battery pack is a real liability (put in rear), leads to over-steer
I defer to another vehicle that was undergoing Real World Durability/Reliability testing..the Space Shuttle:
Space Shuttle Challenger disaster - Wikipedia, the free encyclopedia
One of the commission's most well-known members was theoretical physicist Richard Feynman. During a televised hearing, he famously demonstrated how the O-rings became less resilient and subject to seal failures at ice-cold temperatures by immersing a sample of the material in a glass of ice water. He was so critical of flaws in NASA's "safety culture" that he threatened to remove his name from the report unless it included his personal observations on the reliability of the shuttle, which appeared as Appendix F.[SUP][41][/SUP] In the appendix, he argued that the estimates of reliability offered by NASA management were wildly unrealistic, differing as much as a thousandfold from the estimates of working engineers. "For a successful technology," he concluded, "reality must take precedence over public relations, for nature cannot be fooled."
Recall that Wally Rippel (Tesla engineer hired by Martin from Aerovironment, who worked on GM EV1 prototype along w/Alan Cocconi, who posted Tesla Motors article "Richard Feynman, a curious character") & Alan Cocconi went to Caltech & had Feynman as instructor.
I am saying what R Feynman is saying: "marketing/PR idiots" (similar to Tesla fanboys with NO Engineering background, who read Tesla (or any other mfr for that matter) brochures) are WILDLY UNREALISTIC, as per what I heard from Tesla "propaganda" at last year's Detroit Auto Show. They are "setting themselves up for DISASTER", just like the Space Shuttle. Not listening to the hard-core engineers (like myself, who have ACTUALLY DONE it), who are putting some grounded Reality to the whole situation.
I don't have an Agenda (against Tesla), I absolutely hope they succeed. The eventuality of EV (sooner than later) depends on it. I think Elon Musk's CRAZINESS works to his advantage in "pushing Tesla to success". But, it can also work against him, in pushing the engineers to hard (there ARE limits to EXISTING TECHNOLOGY). WHich is what led to the tragedy: Martin getting pushed out & Wally Rippel (& many others) FIRED..the so-called "stealth bloodbath" (as per Martin's blog)
My agenda is Scientific/Engineering REALITY. As per Feynman, "Nature cannot be Fooled".
Look at the HUGE thread on RCGroups.com & the Failures of LiPo batteries, & the incriminating videos & pics. Any type of "energy density" cell can catch fire, it's a FACT. Firemen call wood "fuel", houses can go up in an instant!
My point is that a relatively new immature Technology like LiPo, LiFe Phosphate, etc simply don't have a Durability/Reliability track-record, to make any sort of valid long-term statements on Validity!
PseudoScience (crackpottery) is all based on Ignorance of STEM (Science Technology Engineering Mathematics), & STEM ignorant public making all sorts of invalid/kook statements. Hate to say it, but most of Tesla Motors Club is just fanboys (like Apple fanboys), they don't argue based on reason, just on Passion (more like fanaticism). THIS will be the enemy of Tesla Motors, just look at the Space Shuttle. They had TWO catastrophic failures (significant delays in the Space Shuttle Program), which laid bare the chronic problems at NASA. I know, since I used to work there (COUGH CHOKE).
BTW, there is an oncoming MAJOR SCANDAL about to hit Caltech JPL NASA, which will basically be an EXTINCTION EVENT. 7 million/yr overbilling by JPL contractor, gone unchecked for god knows how many years.
Tesla is a new company, but they better be "out of the box" in terms of Management & Engineering. During the time about when Tesla almost CLOSED DOWN (down to 9 million in cash, Xmas 2008?), whistleblowers inside company were going Public with damning dysfunctional behavior. Elon Musk even hired a security outfit to track it down (indicates Tesla Motors was dysfunctional on 2 levels: internal dissent & couldn't track it down!). An interesting comment appeared in an article, which I remember to THIS day:
"that Tesla Motors is certainly a funny little company. Not what I consider a smooth running organization"
I happened to talk to Lotus at this last 2011 LA Auto Show, & got an interesting viewpoint (from Lotus insider):
"Tesla was run like a computer company, not like a car company. You can't do shift-control-delete to make software work, you're BUILDING CARS"
I realize Tesla hired a bunch of EXPERIENCED car veterans, that's good. However, I've been sampling some car people (experienced veterans), & it's 100% that Tesla will fail in the Model S
"Experience is a GREAT TEACHER"
They have NO EXPERIENCE in mass manufacturing a car. PERIOD. The Roadster was a systems engineering exercise, all the parts converged to N. Cal, & they assembled it. Look at Fiskar, they seem to be having problems "ramping up" production.
Going back to 2011 LA Auto Show. You can TELL the experience/critical-mass ($$, resources, etc) of the major mfrs, they are GOLIATHS. Tesla is a "David", trying to beat Goliath. They may pull it off, but oddsmakers would be betting against them.
Again, I DO hope they pull off the "David vs Goliath". But, it's an INCREDIBLY competitive business. Little guys get SQUASHED. I mean, opening up dealerships all over the world & trying to compete with other $50K pricepoint luxury sedans. THe name of the game in any business is Customer Service, consumer experience. I guarantee you there will be issues & problems, one mistake (PR disaster, cars w./problems which can't be addressed by scattered dealerships)..GAME OVER. People will abandon ship like a rat in a toilet.
I think Tesla's contribution (Martin's vision) is that of a catalyst, "waking up major Mfrs" that a David could challenge the Goliaths. I went to 2011 LA Auto Show to check out EVs, & that Audi e-tron is pretty killer.
2011 LA Auto Show
[ will be uploading videos soon, hang in there ]
As is that BMW concept hybrid.
Sun Nov 27 [ '11 LA Auto Show ] - a set on Flickr
You can point to my former grad school officemate Martin Eberhard for that!
"It's good to be IDEALISTIC!"
-- Dr Alan Barr, Caltech Computer Science prof
It was Martin Eberhard's IDEALISM, that created all the exciting new EV activity in Automotive!