I was finally able to finish the project. It took a while but I cannot be happier with the way it came out. I have followed the same steps as @Evoforce‚ except that all his heard work saved me from all the trial an error that he had to go through. Thanks
@Evoforce.
These are the steps I followed:
1. Ordered a Class 1 Model S and a class 3 Model X Hitch( Drawtite 24958 & 76143)
2. Used the model s hitch to transfer the bolt pattern into the class 3 hitch (remember the new hitch will be installed on bottom 3 rows of bolts and the top row of bolt will remain unused)
3. Took the Class 3 hitch into a machine shop and drilled 4 new holes and adjusted the the top inner holes on each side
4. Built an isolation circuit using Optocouplers for the 7 pin trailer hitch connector so that the trailer lights donot draw power from Tesla light circuits
5. Custom built a wiring harness using the isolation circuit combined with Takonsha ZCI circuit isolator (Yah its a bit of an overkill)
6. Removed the rear outer bumper cover following the Uhaul hitch installation video
7. Removed the bumper support
8. Cut and installed a layer of heavy duty pastic over the bolts so that the hitch doesn't touch the aluminium body and cause any corrosion issues
9. Cut the plastic under panel so that the hitch receiver can stick out.
10. Installed the 7 pin plug on the plastic under panel and pulled the wires through a grommet under the trunk.
11. Cut 2 additional notches on the plastic underpanel right behind the bumper light reflectors and two more near the center so that the hitch flanges can slide into those grooves
12. Installed the bumper cover‚ pulled a 30amp positive all the way from the battery (following UHaul wiring harness video) and completed the wiring harness installation Andrew braught a few extra 12V outlet in the trunk area by afding a new fuse box.
Here are the parts I used:
1.https://www.amazon.ca/gp/aw/d/B07121N4YV?psc=1&ref=ppx_pop_mob_b_asin_title
2.https://www.amazon.ca/gp/aw/d/B0721TDDMG/ref=yo_ii_img?ie=UTF8&psc=1
3.https://www.amazon.ca/gp/aw/d/B07WWHFJKS?psc=1&ref=ppx_pop_mob_b_asin_image
4.https://www.amazon.ca/gp/aw/d/B001EP0HPI?psc=1&ref=ppx_pop_mob_b_asin_image
5.https://www.amazon.ca/gp/aw/d/B07V2MVM2K?psc=1&ref=ppx_pop_mob_b_asin_image
6.https://www.amazon.ca/gp/aw/d/B0834WD483?psc=1&ref=ppx_pop_mob_b_asin_image
I used the following rig:
1. Trailmanor 3023 popup camper (2900lb empty weight)
2. Takonsha Prodigy RF wireless break controller
3. Camco Eaz Lift weight distribution hitch with sway control.
4. Receiver height was approximately 10" with air suspension in standard mode. The tongue height when level was around 19". The ball was 3"‚ so I used the hitch shank in a 6" rise configuration.
Initial test results:
1. The hitch feels very secure.
2. The bumper feels solid over it‚ even without the stock bumper support underneath
3. The towing experience was factastic. I drove over a bridge while there was a wind gust adviaory and still didn't feel a thing. There were no swawing and had no issue maintaining the center of the lane. If it wasn't for the moaning and rattling noises coming from the hitch I wouldn't even know that I was towing something.
4. The auto pilot performed beautifully.
5. My weight distribution hitch was distributing very little weight because it wasn't properly setup (as I didn't have the required torque wrench). Nevertheless‚ the load was very steady and the experience will only get better when I set it up properly
6. Energy consumption without the rig that day was about 180Wh/km. Considering that I was pulling a flat box befind me these were the numbers:
A) at110km/hr I was burning 352Wh/km
B) at 100km/hr it was 340
C) at 90km/hr it came down to 320
Lessons learned:
1. Must use a backup camera behind the camper
2. The rattling noise from the receiver can unsettled inexperienced drivers. Use a tie in bolt clamp to address that (
Trimax THC200 Univeral Anti-Rattle Clamp Fits 2" Hitch, Chains, Clamps & Hooks - Amazon Canada)
3. Use Lithium Dry Grease on all hitch friction surfaces
Next Step:
1. Continue gathering range data in different driving conditions
2. Properly configure the weight distribution hitch and measure each axle wieght by taking the rig into a weighing station
3. Program different breaking profiles for the prodigy break controller in order to maximize the regen from forward momentum but still having full breaking ability at the finger tips.
For anyone who maybe interested but cautious about this mod‚ consider the following:
1. All components that impacts towing performance or parts that are impacted by towing are identical between Model S and Model X.
2. Your Model S is even heavier than certain year models of Ford F150
3. Tesla cannot deny any warranty unless they can prove that the claimed damage resulted directly because of the mod.
4. Range will be severely impacted by towing. For my use case‚ I am hoping to get at least 50% of the rated range while towing.
5. Even if I don't tow with the vehicle‚ having the class 3 hitch will allow me to use up to a 500lb cargo carrier on the back.
6. Most importantly‚ consider your local laws regarding towing and follow them