I don't know much about Teslas yet (still waiting) but I'm learning thanks to you lot. However I do know a bit about SD cards as I shoot 4K video on SLR(ish) cameras and writing lots of beefy video to them in realtime is is similar in principle. I speak from (bad) experience on this topic!
What you need to have as a starting point for troubleshooting, is a level playing field and this can be achieved by choosing the right card. If you don't you end up with the kind of forum thread that has everyone chasing their tail with different results from different parameters and nobody's experiences matching. The main problems you tend to encounter are formatting issues and write speed issues. So as a starting point, get a card rated at minimum U3 and class 10. This is arguably overkill but the cost of this spec isn't much different to any other these days and you'd be surprised how many people still sell ancient stock. What's worse is that they LOOK the same. The Sandisk (which I use a lot) can look identical apart from the tiny U1 or U3 icon. Check when buying. Also, be wary of copies. Lots of fake stuff, even on Amazon, so buy from reputable supplier and read the reviews/ratings.
Also, size is a factor. I can't test this as I still don't have my car! Don't assume that bigger is better. Lots of relatively new electronic goods can have issues with the really big cards. You'd be surprised how many consumer products currently on sale were developed for 64Gb maximum. I even have a Zoom audio recorder which doesn't like cards over 32Gb (which I discovered when recording a critical interview with a racing driver to find I had a silent movie! )
The challenge with the Tesla system is it records more simultaneous camera feeds under the latest software update. It's constantly writing multiple streams simultaneously (I assume) so that's a challenge in itself without adding a further rear one under V10.
At a guess, I'd say the best choice for troubleshooting would be a class 10, U3 card by Sandisk at either 32Gb or 64Gb. Get the formatting correct, get it working and then, if stable and reliable over a week or so of testing, replicate the same card EXACTLY except in 128GB flavour to see if the size is the challenge. When my Tesla arrives, I'll be doing exactly the above and I'll check back here if I find any weirder.
The attached pic is from as webpage for my Panasonic cameras as of a couple of years ago but should be a reference for what the icons mean. Hope it helps.
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