Very sad to hear this - heartbreaking.
This is a 30mph road - how fast can they be going? even if double - say 60mph, in one of the safest cars in the world - not able to get out of it alive - is really sad to hear, and scary to think of what-if-I-was-in-there scenarios. I would hope Tesla scientists work harder to innovate on fire-control mechanisms - some (bad) ideas:
* fire-resistant chemistry
Not sure there's anything "fire-resistant" that is useful. Some argue NMC (what most other brands use) is safer vs NCA (what Tesla uses), but that makes a lot of tradeoffs which is part of why most other brands' range and battery capacity, especially per battery pack dollar, can't compete
* tougher shell to prevent intrusions into battery compartment
It's already super strong - if you've got intrusion into the battery pack compartment, making it stronger likely wasn't going to save lives, you're screwed already due to all the trauma such an event would cause
* chemicals built into battery case (or situated closely) to spill onto cells in case of intrusion (to delay fire spreads) - e.g. if crash sensors detect severe accidents - and airbags deploy - the fire-retardant chemical container can be opened and spilled onto the battery
There's a Tesla patent for a fire-retarding goo, though AFAIK the S/X never used it. It was supposed to expand and absorb heat if cells started to thermally run away, helping to slow down / prevent runaway. 3 Has some kind of potting or something, not sure if it's this or something else. As for magic chemicals that are "spilled onto the battery" - no guarantee the battery is right side up and flat after such an accident, so you'd need something more complicated and space consuming than that
* mechanisms to auto-open operational doors/trunks and auto-cut belts (after vehicle comes to rest) to give able occupants higher chance to exit
Okay, sure, but then everyone else should have to implement these too. But then what if the door that opens is going to dump you into a river off the edge of a bridge? Unlock, sure, but don't open. Besides, if a regular human can't force the door open, no sane automatic mechanism can either.
* have a mechanism to eject the entire battery if car gets airborne (partially or fully) - of course - many corner cases need to be considered...
Too many things to go wrong here... the last thing you should be doing is creating more wreckage
* most accidents that start fire seem to be due to too-much forward intrusion (hitting tree, hitting wall etc.) - Tesla may want to consider re-positioning the battery cell to have slightly more pushed back (heading into trunk area, instead of front battery cells like in 100KWh packs, may be actually reduce the battery capacity so as not to have cells getting outside of the 4 wheels area
The battery pack is actually one of the things that often stops intrusion during extremely high speed impacts, as it is quite rigid, and conveniently is about the shape of the passenger area. The reason you correlate fires with forward intrusion is about the only way to do enough damage is to hit something at stupidly high speeds that would completely destroy any vehicle. Surprisingly often you get to walk away from a Tesla in these cases, versus what would happen in most ICE vehicles capable of such speed.
* AP to take action (even if AP is not ON) and force braking (or other maneuvers) to save lives - isn't that the main purpose - AP is designed to make driving safer - so take action - don't just watch the driver hit a wall when AP could have applied brakes?
Currently, safety systems that override human input would be frowned upon and not trusted by most, so this isn't an option. The existing systems stop doing anything once human input is detected (i.e. brake or accelerate when automatic braking has engaged will give up control to the human). It will be quite some time before the masses are ready to give up control is such a fashion
I don't know. I am just throwing out ideas after reading these really sad news. I am hoping Tesla is innovating here and will build the safest car in the world. May be German makers (MB/Porsche) actually innovate on battery safety and come up with something ahead of Tesla and catch them blindsided. It will be good for the entire industry and a little competition will be healthy for Tesla too.
The main problem that leads to battery fires is too much performance in the hands of too irresponsible people. The pack design is actually quite safe, the problem is people barreling into things so hard they manage to split it open and cause a thermal runaway due to shorted / exposed cells.