Indeed. My numbers show that the range difference between the 60kWh and 80kWh packs should be larger than the stated range numbers (I exclude the 40kWh pack because of the larger difference in weight between that configuration and the 60/85). Others have noticed this as well in various threads on this site. I tend to think that their stated 300-mile number is conservative, instead of the 230-mile number being generous...
Yes, I get estimated charts and data just like what was provided for Roadster, since my data-set is just a modification of those numbers. It results in a steady-state power consumption estimate at speeds from 2 to 122 mph, at 2-mph increments. This is then converted to watt-hrs/mile at that speed, and then to a range estimate at a given battery pack energy capacity.
For the multiplication factors stated in my earlier post, I get a 60-kWh range estimate of 227 miles and an 85-kWh range estimate of 322 miles, both at 55 mph. I chose this point based on my earlier assumptions with 300 miles being conservative (perhaps de-rated without use of the 19" aero wheels, or simply offset to balance for a higher number of faster highway miles that might be seen on a larger pack).
As to the difference in our CdA difference estimates, it's entirely possible (indeed likely!) that my numbers are off. If the other numbers are held constant, using a multiplier of 0.88 for aero differences results in 60- and 85-kWh range estimates 236 miles and 334 miles, respectively, which I think is a bit high. Of course that could just mean that some of my other numbers are off (drivetrain and/or tire loss estimates are low)...
daxz (in the quote from your earlier post #7) and I are doing roughly the same thing, except his aero estimate is coming from a more direct source (published Cd numbers and estimated area differences) than mine.