I was going to post a new thread about this, but thought I'd just add to this one first.
I had a similar issue- the air flow was mostly biased toward the center of the car. Even when split or not split and set toward the window, the air flow was always incorrect and hard to control. I also had some clicking noises which sounded like the vents were trying to move, but were stuck.
The service center looked at it and verified the issue and replaced the Air Vent Assembly with part number 1083320-00-F.
Now here's the deal- it's WAY better now, but it doesn't operate like it used to and not like the passenger side does. On the passenger side, I can 100% change the airflow to full left/full right, and split (with no air flow coming from the center). The driver's side ALWAYS has a bit of airflow coming from the center, regardless of the setting.
Looking at part numbers and parts available on eBay, I am seeing several part numbers (notice the last one with the -00-D. Mine is 00-F.
1095415 2080547X T0529620 2062760X 1083320-00-D
Could it be that the new Air Vent Assembly is supposed to act this way now? Yes I can ask the Service Center, but I'd rather hear from actual user's before I go bugging them.
(EDIT: looking at eBay, the vent assemblies from 2017-2020 indicate that they are not compatible with 2021 model years- unless they haven't updated the adds yet).
Can anyone with a new Model 3 confirm the operation of their air flow settings?