We are having sticker shock in advance of our MR model 3 delivery--quoted $5,500 in GA to install 100 amp. We have a detached garage that is 75 yards from the house panel. We have 20 amp today in the detached garage. All but $650 is for trenching/labor/etc. What have other people done to solve? Has anyone trenched themselves? I am worried about handling that amperage myself.
What do people do for remote garages? Run in the air? Buried cable? The world's longest extension cord? Looking for ideas to reduce this terrible price tag. Thanks in advance.
Here where I live the trench needs to be deep enough to have 18" of dirt over the conduit, to dig a ditch over 200 ft long you could rent a trencher, something like this would make quick work of the trench.
Walk-Behind Trencher, 18-27 hp, Track for Rent - United Rentals
BEFORE YOU DIG GET ALL UNDERGROUND UTILITIES SPOTTED BY CALLING 811, THE DIG ALERT HOTLINE
Ready To Dig | Georgia 811
Sorry for the yelling, haha, just want to make sure you call 811
I would use 1 1/2" conduit (1" for #6 wire is fine should you decide 50A or 60A is fine) to make pulling wire easier as this is a LONG run, putting together a plastic electrical conduit run could not be easier and its cheap, have all your wires ready to pull and pull as you go about every 30 feet or so would make it easier, just make sure you have a strong poly rope of about 5/16" or so and tie a strong loop at the connection end then run your wire through the loop about 12" double it back and tape it down really good, you'll have to start at the other end of a 250' rope and thread each pipe down to the next and glue up as you go but this should work well, you could even add wire lube to decrease the resistance when you pull it.
1-1/2 in. x 10 ft. PVC Schedule 40 Conduit-67488 - The Home Depot
1 in. x 10 ft. PVC Schedule 40 Conduit-67462 - The Home Depot
Your going to need 700 ft or so of at least #2 copper wire to minimize voltage drop over that length run plus I would run a ground wire of at least #6, you may find it cheaper to buy a 1000' bulk roll of #2 wire as its about 30% or so less in bulk but at about $1,000 this is by far the most expensive part of the project.
Southwire 1000 ft. 2 Black Stranded CU SIMpull THHN Wire-20502102 - The Home Depot
Your going to need a sub panel, some breakers, ground rods, armored ground wire and clamps, conduit and cement, rope, a trencher, other assorted items, all in you should be at less than $2,000 and if you are not comfortable hooking up the electrical you could have someone else do that part but really it is only 4 wires and if you are coming off of your main panel with a breaker then all you need to do is shut off the main breaker to kill the current to panel, pull a permit and have it inspected and if there are any issues then the city inspector will let you know, they are usually easier on home owners and will be more helpful when it comes to something like this.
If you decide you don't need more than a 50A sub panel you could get #6 wire and save about $600
Southwire 1000 ft. 6 Black Stranded CU SIMpull THHN Wire-20493305 - The Home Depot
breakers will be a little cheaper and maybe you could get away with 1" conduit and save there, its big enough for 4 #6 wires as far as the conduit as you'll be at about 25% fill but it just may be harder to pull the wire, number #6 is a lot more flexible though so should be fine.
32A draw will have approx. 5% voltage drop on #6 where #2 will be approx. 2% not a problem either way you go as it is recommended to size the wire for less than a 7% drop
Voltage Drop Calculator