Here's a pic of the driver's side FWD before going to the SC:
And after - you can see the improvement in alignment both at the roofline and the chrome:
Another angle (before):
And after:
While there was significant improvement, I'd say it's still not as good as the passenger's side FWD, and one impact of this is that the front and FWD "handles" now are a bit offset/misaligned:
While not ideal/perfect, I am not inclined to bring it back and spend another week or so trying to get it improved further. The service advisor said the door was now within Tesla's spec/tolerances.
Given that we made the choice to go ahead and get the first year production model and everything else seems to be working well, I'm thinking we can live with it the way it is now.