The front casting probably doesn’t do anything for rigidity. That improvement was going to come from the structural pack, which Elon said could make a convertible as rigid as a coupe all by itself, which is impressive if even half true.
A reasonable question is whether the 2170 pack that would be used at Austin between the two castings -- which is how it will be used -- will add weight. It will have to be in the same ballpark for stiffness as the “structural pack” as the chassis will be the same one set up for castings, which has no floor. So there prob will be some extra steel required.
In the paperwork for the earnings call it says this pack isn’t “structural” which I take only to mean the batteries themselves aren’t bonded into the skins at top and bottom to create a giant trussed beam as they are with 4680 packs. It will of course be structural in the classic sense of the word, in that the pack itself will be a structural element to make up for the bottom of chassis being missing as compared to Fremont cars.
The 2170 non-structural pack doesn't stress the battery cell elements as the 4680 pack does.
It requires the addition of a traditional floorpan to the chassis assembly for torsional rigidity, but then is designed to work with both F+R megacastings.
That is precisely what Giga Berlin is building now. 2170 packs with F+R castings. The resulting chassis is sufficiently stiff, probably superior to the current Fremont chassis.
You can see examples of the two packs from phots of both the Giga Berlin Fest and the Austin Cyber Rodeo displays. One visible difference is the floorpan addition.
The front casting does add to both rigidity and dimensional consistency, and also weighs less. It replaces 85 stamped/welded steel pieces according to the Austin display.
So regardless of the use of 2170 or 4680 batteries, the new chassis is superior in several ways. Not to mention faster and cheaper to make.
What's most interesting right now, given the just 75lb weight reduction of the 4680-based MY AWD vs 2170 MYLR, is what's actually inside the new battery packs.
Is that pack 4680-limited using inert cells to get that 62kWh rating, or is it fully 4680 populated and software limited?
My bet is the former, but that means the inert cells weigh quite a lot. I can't see Tesla wasting cells that are still limited in production quantities.
It remains an open question of a detail. And as expected, no details of substance were revealed at today's Earnings Call.