All the test details here:
Vehicle details
Some interesting facts/data released today:
Roof strength: Current Model S can take a peak force of 19,271 lbs before the roof compresses by 5 inches. The "Good" rating is based on a strength-to-weight ratio (SWR). The lightest Model S 60 weighs 4,452 lbs, resulting in a SWR of 4.33. A minimum SWR of 4 is required for a "Good" rating. Therefore, any Model S that weighs more than 4,817 lbs has an "Acceptable" roof strength rather than "Good."
Model S P100D weighs more, which results in a SWR below 4. Despite the hoopla about Model S breaking the roof crushing machine, it appears its roof strength is good, but nothing exceptional. As a reference, the current Mercedes C-Class can take a peak force of 24,642 lbs before the roof compresses by 5 inches. It weighs 3,552 lbs and therefore has a SWR ratio of 7.
Improvements over time: Today we learn that Tesla made changes in 2016 to improve IIHS test performance. Models built after August 2016 have improved head restraints. Models built after September 2016 have redesigned curtain airbags for improved small overlap performance. Models built after October 2016 have reinforced B-pillars and roofrails, as well as deployment guides for the side curtain airbags, for improved side impact protection and roof strength.
It appears the small overlap test occured on September 15, 2016:
Jack Salzwedel on Twitter
Headlights: Premium upgrades improve headlight performance in curves, but not enough to get above a "Poor" rating. Both the low and high beams are reflector LEDs, rather than projectors. It appears the better performing headlights are LED projectors (e.g., Volt, i3, and Prius Prime).
Side impact protection: The current Model S did well here. The B-pillar stopped short of the seat centerline by 20.5 cm. Here's how the side structure compares, for reference.
Volvo XC90 (current): -27.0 cm
Mercedes E-class (previous gen): -24.0 cm
Tesla Model S (current): -20.5 cm
Mercedes C-Class (current): -20.5 cm
Volvo S90 (current): -18.5 cm
Chevrolet Volt (current): -18.0 cm
BMW i3 (current): -16.0 cm
Model S will become a Top Safety+ plus once Tesla addresses seatbelt performance (small overlap), improves the headlights, improves roof strength (only needed for heaviest models), and activates full AEB (Automatic Emergency Braking) on cars with the new hardware.