Stretch2727
Engineer and Car Nut
I tend to think of this as a mechanical problem. With pouch you now have swelling and a weak outer casing so higher risk of a mechanical failure causing an electrical short etc.Someone argued that all cells are risky at the fleet of cars scale, but Tesla just has a better battery management system. Is there any way to quantify the difference in fire risk between cylindrical and large pouch given the same chemistry and BMS? I mean, I’m sure you can’t really change form factor and keep BMS the same, but I’m not sure relatively how much influence form factor has and how much influence a good/bad BMS has.
Yes a good BMS may detect this failure early but do you really want to take the risk and just rely on detection? Avoiding the possible risk is a better path.