A belated update on my case (prompted by a turn for the worse today):
A potential silver lining here is that it's quite likely I'll end up w/ another rear motor entirely. Whether the existing (now failed) motor or the seal were the culprit shouldn't matter since I ought end up w/ different parts and a new installation of the potentially offending components. In theory anyway…
- After taking delivery of my wife's Model Y at the end of August and noting the whine I drove the vehicle in to the service center to have it assessed for whether or not the problem would be characterized as fitting "within spec." I feared they'd claim this after my 7 day opportunity to return had elapsed and wanted to get a read on this documented prior. They test drove it and confirmed it was abnormal... so I decided to keep this VIN and lumped a number of other delivery time issues as well as homelink and tow hitch install into a single service appointment.
- Unfortunately, the scheduled appointment kept getting pushed out due to delays in receiving service parts. But I finally got into the service center the 3rd week of September and was looking forward to everything getting addressed in one fell swoop. When dropping off the vehicle the service advisor used some fairly non-committal language w/ me around assessing the noise to determine (paraphrasing here... I don't recall the exact words) if it was an issue or not (e.g was within their spec). They claimed to not have any record of my prior visit, nor to have received the audio clips I'd sent in of the issue. Suffice to say I was... err... nonplussed. They did later indicate though that they'd encountered the noise and confirmed it was abnormal.
- Alas it was another nine days before I got the vehicle back... and w/o the primary issue (the high-pitched whine) having been addressed. Despite my having discussed w/ multiple service advisors the nature of the problem, provided them audio clips, pointed them to other reports / potential resolutions they ended up where I started w/ the most likely culprit believed to be either a missing or improperly installed SEAL,PERIMETER,PENTHOUSE. It wasn't immediately available and wouldn't be for some time so I elected to get the vehicle back and schedule a subsequent appointment after the aforementioned part would arrive.
- After having retrieved the Model Y it had (aside from the ever-present "dental implement" aura) been otherwise fine and we were awaiting our subsequent appointment slated for mid-month Sept. So that sets the stage for today's events: my wife and kids (in a rainstorm of course) were confronted with a rapid-fire series of "shutting down" and "unable to drive" messages w/ no prior warning or indication that anything was amiss. The vehicle shuddered, and then they came to stop on the side of the road. Fortunately, it was a residential street and not far from home. I quickly scheduled roadside assistance and in parallel she troubleshot (rebooted) and then followed some additional steps (to exit and re-enter the vehicle) as advised by a subsequent error message. The vehicle magically returned to operation and we were able to get the vehicle back to my driveway.
- I contacted the service advisor and after consulting logs / remote diagnostics they advised to re-engage roadside assistance immediately and to not attempt to drive the car. After they had a look at the vehicle today it was indicated: "Upon inspection of your vehicle, our preliminary findings are that the rear drive unit will need replacement. We will need confirmation from our engineering team. Your vehicle unfortunately will not be able to be driven at the present time."
- So now the Y is sitting back at the Service Center (the Austin Pond Springs location... completely overflowing with cars parked in fire lanes and in the empty patches of dirt at its periphery) w/ an indeterminate ETA for resolution.
Silver lining indeed! Best of luck!