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3.0 Battery Longevity

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And as for our technical view of the R80, we’ve had this to offer.

In short, a Lightweight Performance Pack, DC Fast Charging and possibly Water Cooling are the winning trifecta for Roadster longevity.

Regardless of whether the R80’s days are numbered, Roadster owners are betting on the wrong horse.

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Battery Clinic: Bloat vs. Performance

A Roadster owner spoke to us the other day to better understand the performance advantages of the Roadster packs we're developing. In short we explained, the R80 is totally overburdened for the drivetrain it's supplying power to, and here's why.

Let's start with the drivetrain on the Roadster as a given - despite the cooling issues, the drive unit on the Roadster is actually quite well matched for the task at hand. Delivering 290 hp and 295 lb ft of torque the Roadster's drive train is equivalent to Lotus' Cup series cars, renowned for their handling and track performance. While they may never win the 1/4 mile, they have what it takes to perform on the track. In a word, they have what we call ‘hustle’ - not the fastest on the straightaways, but otherwise great lap times.

Let's talk next then about range. Despite its larger capacity, the R80 is the wrong solution for range. A bold statement, but the real issue for the Roadster is the lack of DC Fast Charging, not the size of the pack. As many R80 owners have found out, despite the convenience of longer times between top-ups, road trips are still painfully difficult - once that first charge has been used up, they still face the same rinse cycle of charge and repeat. And why lug around all that excess weight, for such little benefit? Solve DC Fast Charging, you solve the Roadster’s range problem.

Now… let's talk about how you size a pack for performance. Ideally, a battery pack should deliver both energy density and power density. Despite the limitations of its battery chemistry, the original Roadster packs actually did this well - they provided a more than respectable 240 miles of range with a drive train that matched the pack’s available power density. The original packs were configured to deliver up to 600 amps or about 4 times their rated capacity of 150 Ah, or what battery engineers call 4C. You can run higher, but 4C is a good reasonable number in terms of power density. Take for example the original Model S, delivering up to 825 Amps, the base model consumed up to 4C of pack's rated capacity, with the performance version consuming up to 1150 Amps, or 5C of the pack's rated capacity. Later variants and upgrades would take advantage of more and more power delivery, with Ludicrous+ mode consuming between 1500-1800 Amps (!) and topping out at 6.2C of the pack’s rated capacity.

So, all things being equal, this 4C-6.2C range becomes your ideal match between the size of your pack and the drive train. 4C delivers ‘spirited' driving and performance, and for short bursts, 6.2C delivers 'ludicrous' performance.

So what about the R80? Well, because it’s so oversized for the Roadster's existing drive train, the most it is ever asked to deliver is an anemic 2.6C of its rated capacity... 2.6C, that’s it. The drive unit on the Roadster could be dying from heatstroke (probably from lugging around all that extra weight…) meanwhile the R80 would barely be breaking a sweat. Talk about the very definition of bloated.

Not surprising then, our two pack configurations are designed to work in that 4C-6.2C range, the longer-range version topping out at a manageable 4.4C, while the lightweight track version tops out at 6.2C. And less weight, means less load on the drive unit; lower loads mean cooler temps, faster response and better handling.

This is how you design a performance battery pack for the Roadster.
 

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and to be clear, we’re not here spiking the ball regarding any demise of the R80.

Despite the bloat of the R80s, Tesla is far better situated to produce these packs. Barring some unexpected development, we expect to produce only a handful of Roadster packs, at best.
 
and to be clear, we’re not here spiking the ball regarding any demise of the R80.

Despite the bloat of the R80s, Tesla is far better situated to produce these packs. Barring some unexpected development, we expect to produce only a handful of Roadster packs, at best.
And at what price do you think you will be delivering these more appropriately-sized packs? What warranty?
 
As many R80 owners have found out, despite the convenience of longer times between top-ups, road trips are still painfully difficult - once that first charge has been used up, they still face the same rinse cycle of charge and repeat. And why lug around all that excess weight, for such little benefit? Solve DC Fast Charging, you solve the Roadster’s range problem.

Are you planning to "solve DC Fast Charging" with some solution (some complete replacement of charging system)? Even those of us with the Jdemo aftermarket DC charging system are few and far between, and having a better, more widely accessible solution (if expensive) might be welcomed by some.
 
@ViperDoc, as you know, the technical implementation for DC charging is solvable. We are watching closely as the NCAS standardization rolls out and Tesla’s next steps on the Supercharging front play out. As folks know, there’s been a lot of change going on in the fast charging world in the 9-12 months.
 
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@WillNTO, while we’ll never turn owners away, we expect to produce these packs, DC fast charging, etc. on a very limited basis, with a view to producing a bespoke performance restomod probably north of $185k, plus the donor car. That may not be much comfort for most owners.

@WillNTO, you and others have seen some of this already, but we plan to post the complete design study on our website in the days ahead
 

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My "Gen 2" 3.0 battery was installed Aug 2021, with a CAC of 209.93
Just 50 miles later it was down to 208.58, but stayed close to there for a while.
A year later, Aug 2022 & 2847 miles, it was 200.26
Two years later, Aug 15, 2023 and 5,768 miles, it was 194.20
Now, after 33 months & 6100 miles, my CAC is 193.78

Haven't done a full range charge in a while, but may for the upcoming Tesla Takeover (now X Takeover) trip. Clearly I need to be driving it more!
This is quite a bit better than the old 3.0 batteries. I just looked at the data that I collected, and the batteries that made it to 990 days (about 33 months) ranged from CAC of 187 to 167, with most of them being around 179. The median old 3.0 battery got to CAC 193 at (eyeballing) 20 months. So maybe they really did fix it.

Also, the old 3.0 batteries were delivered with a CAC of 214, which makes the new one look even better by comparison. You're at about 92% of original capacity at 33 months, while the old ones were at about 84%.
 
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So the original R80s were delivered with 3100 mAh cells?? and with Vnom of 358V that’s only 76.6 kWh…

or were they simply marketed as 3.0 and not actually as R80s?

whereas the second generation 3.0 (ahem 3.1) we’re marketed at R80s with 3200+ mAh cells??
 
yes, an R80.

trying to confirm years for the 3.0 and 3.1 packs and mAh rating on the cells. based on the 214 Ah cited above, that’s 3100 mAh per cell.

To be honest, anything less than the 3300 mAh cells being used in the 75/90/100 kWh packs in the Model S definitely feels like a lunch bag letdown…

Moreover, the range degradation in the 3.0s begs the question as to whether the cells being used are/were surplus or seconds…
 
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This is quite a bit better than the old 3.0 batteries. I just looked at the data that I collected, and the batteries that made it to 990 days (about 33 months) ranged from CAC of 187 to 167, with most of them being around 179. The median old 3.0 battery got to CAC 193 at (eyeballing) 20 months. So maybe they really did fix it.

Also, the old 3.0 batteries were delivered with a CAC of 214, which makes the new one look even better by comparison. You're at about 92% of original capacity at 33 months, while the old ones were at about 84%.

Didn't I read that for the Model 3s, they were losing up to 10% of their capacity in the first year or so then leveling off? If that's true, then this Roadster 3.0 performance seems in line with that, if not a bit better.