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Awesome write-up, thanks for posting! I have this issue with both of my rear axels and I've greased & regreased the outer splines (per this video ) several times only to have it come back by the next day or 2, and sometimes same day. Hopefully greasing the inner splines will finally rid me of...

Yes, this is the same sound I have and the one he talks about a fix for in the Rear Axle Click: Ultimate DIY Fix post. The only thing is I didn't hear it when you let off the acceleration in your video. The common issue, the one I have, is it makes the clicking noise when starting as well as...