My apologies for the confusion -- correct, the car never pulled any current.
For a brief period after initial connection, the VDS would show "0V 0/20A" over maybe the next 20 seconds it would go up to about "4V 0/20A" along the bottom of the charging screen. After that the voltage would drop back to 0 or - and the screen displays charging stopped or occasionally disconnected.
20A is the maximum capacity of the EVSEUpgrade charger, and what I'd had it set to (the new version is adjustable).
No error codes on the VDS, no fault lights on the charger, no red lights on the charging port light ring.
Does that clarify things any?
I'd go and test it on the car and get you some video, but its a 3 hour round trip, plus the time there for the testing -- the EVSEUpgrade folks are being very cool about taking the unit back, so I'm not sure how much I want to push my luck there.
EVSEUpgrade needs to troubleshoot this. It sounds like it's the EVSE that's stopping the charge or signal. If that's the case they need to tell you why it's stopping with some kind of error code. What are they doing in the EVSE that it leaks enough current to register 4v? Some of the OpenEVSE units are being built with SSRs instead of contactors. That's a bad idea and probably doesn't work with a Roadster.