Alpaca
Member
Ugh more random failures. I’ve never been given an answer by anyone who says that parts will fail “early” or many many years from now. How many miles or length of time is the “early” window?
Well, in semiconductors - there is the classic "bath tub curve" that says parts will fail at early life (due to defects) then drop to a low steady state failure rate, and then increase to high failure at end of life. Most chip companies will test and "burn in" their parts at the factory to eliminate most of these early failures - but some process excursion - can cause a batch of parts that go beyond the burn in period and still fail (there is always a tradeoff between cost of burn in and acceptable fail rate)- or a new failure mode can be discovered in early production - that was not screened out.
But in automotive electronics - the most common source of issues are connectors and wiring. The connector may not have seated well, or there could be a wiring crimp problem. A bit of vibration after some miles of driving could expose the problem. If it doesn't fail early on - chances are it will be good though its design life (although even then failures are not zero) - which is also heavily dependent on usage factors like temperature, shock, vibration, humidity, temperature cycles, etc.
In your case, looks like you had rodent damage (or something similar) , which you cannot really blame the manufacturer for ...