An update on this:
- Since I got my b-pillar cameras replaced on 11/7, the issue got A LOT worse. The newly installed b-pillar appliques reliably develop condensation over the cameras after 20-25 minutes of highway driving. I took a 400 mile road trip for Thanksgiving, and NoA, blind spot alert, and lane departure warning were not available for a good 90% of it, with error messages popping up dozens of times every hour.
- I then scheduled another appointment for the same issue. Today, I received a call from a Tesla tech who basically said there's nothing they can do until they have new parts available. They did mention they have a software update in the pipeline to reduce the sensitivity, but I think this will be of little help in my case as my cameras now get frozen solid at highway speeds in just-below-freezing weather. They also said they're "flagging my car for visibility" - as they explained, this means that alerts will now get stored in the logs so they can identify cars that are most in need of a new part once it is available.
So, the moral of the story is three-fold:
- Tesla is well aware of the issue and is trying to find a solution but does not have one yet
- An update is coming to reduce the sensitivity of the warning; this should serve as a partial solution to minimize the number of hardware retrofits required
- If you get replacement b-pillar appliques now, you're running the chance of making the issue worse than it was before the replacement