This post is to get feedback from others who have considered or did increase the wire size to compensate for high temperatures.
I have installed my Tesla gen3 wall connector a year ago in my garage. My layout is a 50 foot run from the breaker panel. I used 30 feet of 3/4" NM PVC liquid tight conduit in attic and 15 feet of 3/4" electrical PVC conduit down the walls. Both conduits are rated 90 degrees Celsius . After charging sessions the electrical PVC conduit at the wall connector gets hot. Not seen any temps over 120 degrees at the surface of the electrical PVC conduit. I use the Wall Monitor app to verify the power and temps and do see temps hitting 175 degrees at the MCU. I do have it configured for 48 amps with a 60 amp breaker. I am using two THHN 6 AWG copper wires and a single THHN 10 AWG for Neutral.
I am moving soon and have been rethinking my wiring setup. I want to reduce the heat and have a plan to up the wiring size. My thinking is for the next house the wall connector will be about 30 feet away from the breaker box in the garage and I'm going to switch to two THHN 4 AWG copper wiring and single THHN 8 AWG copper for the Neutral. Running the THHN in 1 inch electrical PVC conduit or maybe 1 inch EMT conduit. The wiring price increase is not an issue.
I have installed my Tesla gen3 wall connector a year ago in my garage. My layout is a 50 foot run from the breaker panel. I used 30 feet of 3/4" NM PVC liquid tight conduit in attic and 15 feet of 3/4" electrical PVC conduit down the walls. Both conduits are rated 90 degrees Celsius . After charging sessions the electrical PVC conduit at the wall connector gets hot. Not seen any temps over 120 degrees at the surface of the electrical PVC conduit. I use the Wall Monitor app to verify the power and temps and do see temps hitting 175 degrees at the MCU. I do have it configured for 48 amps with a 60 amp breaker. I am using two THHN 6 AWG copper wires and a single THHN 10 AWG for Neutral.
I am moving soon and have been rethinking my wiring setup. I want to reduce the heat and have a plan to up the wiring size. My thinking is for the next house the wall connector will be about 30 feet away from the breaker box in the garage and I'm going to switch to two THHN 4 AWG copper wiring and single THHN 8 AWG copper for the Neutral. Running the THHN in 1 inch electrical PVC conduit or maybe 1 inch EMT conduit. The wiring price increase is not an issue.