That does seem pretty long. Tesla service here takes "off road" vehicles very seriously, and they pretty much pull out all the stops to get them running again.
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Well I have to hand it to the Rangers. They were superb in finding the root cause of the problem we hope. Apparently some pins, or rather plugs on the large connector to the PEM were not holding the pins securely, creating a partial connection. With slightly more resistance the two accelerator circuits would not agree and thus the fault was thrown. The increased the tension and the car is running well.
I got to help remove the PEM and since it was out they did a thorough cleaning. It did not need it as my PEM was quite clean; but now I feel confident in doing it myself. Or I should say with a helper as with the PEM in a 1.5 weighing about 140 lbs and it is a bit much for one person. They also confirmed that tests are underway for a new motor/PEM upgrade that would significantly improve performance. That would be cool if it comes to pass.
Has anybody seen this warning on the VDS?
DMC: Wear Factor Warning
ID: 1153
It's a debug-only warning so you won't get this unless your car is in debug mode (which I requested).
What is the DMC?
What it means, is that the car thinks the tires are a little bit smaller than they should be (smaller size, or too far worn down). How is the wear on the tires? Did you recently swap to winter tires? You can attempt to get rid of this fault by relearning the tires.