It's often said that aluminium is energy intensive, but so is steel. But with steel production, the energy input is hidden.
Steel production requires 515 kg of coking coal per ton of steel produced. The energy content of coking coal is 24 MJ/kg, or 6.7 kWh/kg. So the coal input alone is 3.5 kWh per kg steel. Hydro's aluminium plants on average require 13.8 kWh/kg Al. Their new technology, which is in full scale testing, reduces the requirement to 12.5 kWh/kg.
Energy and climate change - Norsk Hydro
The whole point of using aluminium for transportation is that you need less of it, because it's stronger per kg. 50 % of the metal weight can be saved by switching to aluminium from steel, so if 1 ton of steel was required, you can get away with using 500 kg aluminium. A car using 1 ton of steel requires 3500 kWh of energy due to metal production, while a car using 500 kg of aluminium requires 6900 kWh - only about twice as much. Technology in full scale testing can reduce that to 6250.
Aluminium can be recycled infinitely, and this requires only 5 % of the energy compared to production from ore. It is easier to recycle, because impure recycled steel is too difficult to purify. Recycled steel can not be used for all applications, and only a small amount of scrap steel can be added to steel produced from ore without changing its characteristics significantly. Aluminium is always alloyed heavily anyway, so impurities from e.g. copper are often useful.
Also, steel production requires carbon and necessarily releases CO[sub]2[/sub], while aluminium production can use entirely emission free electricity, and electricity for aluminium production is already "greener" than average, because aluminium production is the best way to export excess energy. Norway, Iceland and Canada export excess hydro or geothermal energy in this way.
And as you say, looking at the battery in isolation is meaningless. The interesting thing is how much energy the average car requires during its production and lifetime. EVs do very well in that comparison, even before considering local pollution or the possibility of CO[sub]2[/sub] free operation in the future.