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Embracing curb rash with a grinder?

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Why not just get it repaired? If it's that damaged, get a replacement.

I damage mine...then I paint it....then I damage it again...then I paint it again...and this is with me trying to be careful. The lip on the aero wheels just sticks out too far relative to the tire.

To the OP’s point, I’ve wondered if you machined that lip that sticks out to be flush with the aero cap, would that stop all the curb rash?

fyi, this is the paint I use: https://www.amazon.com/dp/B00HE66OK8?ref=ppx_pop_mob_ap_share