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I think my tires are rubbing on the inner fender

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If you remove the plastic side panel in the frunk area and turn your wheel all the way you may be able to see if it is touching. I had mine out yesterday and you can remove a rubbery panel to get access to the shocks and wheel backside.

unscrew the little rubber bumber/screw and pop up the panel from the edge away from the frunk first, then pull it away from the frunk. There are a couple of clips in the front that pop out vertically and one near the rear too. + 3 clips that hold the inner edge to the frunk
 
I would just simply pull the wheel off one of the corners and look for any rub marks. When you pull it off just take a flashlight and check all possible rubbing points. Tires will most likely be rubbing on the fender lining or (depending on offset of the wheels) on the fender lip. Make sure to look at the shock perch also as it may be rubbing there. Typically, the shock perch sits right above the tire and a slightly larger tire can come in contact with this when turning.
 
I wouldn't think that a 10mm difference (5mm on each side) would cause rubbing. Those are some pretty tight tolerances.

The Model S uses a fairly extraordinary dual pivot design to reduce the amount of space required for the tires to move in the well because of how far forward the battery comes. 10mm doesn't sound like much to me either, but I wouldn't be shocked if it was causing rubbing.

Read the sections after the second and third photo (and the rest if you are interested) -

2012 Tesla Model S Signature Performance Suspension Walkaround

A quick look below reveals the lower wishbone isn't the one piece A-arm we were expecting. Instead it's a pair of links, each with its own ball joint. This dual-pivot design moves the steering pivot axis out to the virtual point where the links intersect.

By so doing, the point where the steering axis reaches the ground is moved closer to the center of the front tire's contact patch, a condition known as a "zero scrub radius." We can't tell if the scrub radius is precisely zero or not just by looking, but the general goal of this design is to make it much smaller than it would have otherwise been with an A-arm and a single ball joint.

The tie rod (yellow) from the electric-assist rack-and-pinion steering unit acts ahead of the front axle centerline. From the look of things, this front steer arrangement wasn't merely chosen for maximum steering precision; its use also opens up space that allows the massive 85 kWh battery pack (red) to extend forward as far as possible.
 
+38

I think I'm going to try the sidewalk chalk trick today.

Chalked the inside of my tires, drove in circles with the wheel fully turned in both directions with the windows opened. They don't appear to be rubbing but there may be the occasional
touch with the wheel turned all the way. It is definitely tight in there though!

I think I'll leave the 255's on there for now...

Do you guys think that 255/40R19 would be a better choice fit wise? (Michelin seems to prefer 255 width tires... I'm looking at getting a set of Michelin Pilot Super Sport tires for my summer tires)...
 
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I'm thinking the 255 width may be the issue in the front. Even Elon had 245's in the front (265's in the rear) I believe. Not sure if the profile change would make a huge difference. Jerry33, am I totally off base here?

That seems correct based on the pictures I've seen of the front clearance, but it depends on just where it's rubbing, which I don't think we know yet. We also don't know the offset of the wheels that were used. Perhaps wheels with an offset that pushed the tire outwards would eliminate the rubbing, or maybe it would only change where the rubbing occurred. Wheel bearing life would likely be affected as well. The aspect ratio change is to keep the tire RPM the same while increasing the section width.

As for Elon's 265s, we don't know what other modifications were made. Usually it's non-optimal to change tire sizes without doing other mods. It may work, it may even improve things (depending upon what you consider an improvement), but it won't be as good as it might be without the other mods. Vehicle manufacturers work hard to match the tires to the suspension geometry, spring rate, etc. Large vehicle manufacturers dictate to the tire manufacturer the exact specs of the tires. Of course, the vehicle manufacturers' engineers also have to bring the car in for a price so it's expected that as the vehicle price goes up the compromises go down. This tends to mean you have to spend a lot of money to get a small improvement on a high end car.
 
You could also try a tire with a more rounded edge. The guy in the 22" wheel thread said he was also getting some rubbing and switched to Pirelli's and the rubbing went away.

My 245/45-19 Michelin A/S plus's also rub, but only when going in reverse with the steering wheel turned 90% of the way...
 
You could also try a tire with a more rounded edge. The guy in the 22" wheel thread said he was also getting some rubbing and switched to Pirelli's and the rubbing went away.

My 245/45-19 Michelin A/S plus's also rub, but only when going in reverse with the steering wheel turned 90% of the way...

Interesting. It only seems to happen while driving in reverse for me as well. It's so infreqent/light I'm no longer worried about it.