Road noise in my '22 Model 3 P.
Update: 9 March 2024
I'm done with the improvements and fairly pleased with the results, even after very long road trips. So here's my wrap up report, so to speak.
This past weekend, I just drove the car 24 hours total driving time, road trip.
This was after all the extensive road and wind noise work that I did. This was my second very long road trip since all my work, over the last several months.
This is what I found. The car is fairly quiet!
All the work I did was worth the effort. And a lot of effort and money it was.
I also recently learned that have a hearing problem in just one ear that recently got worse. Low frequency sounds and related vibrations tend to amplify in just that ear. So, to do a better test, I would periodically block just the one ear. (My other ear has perfect hearing. After hearing test, the ENT doctor stated that my left ear is as good as any twenty year old.) The car is quiet, surprisingly quiet! I can hear some rear window wind noise but not terrible, I haven't applied my shimming there yet. But what that showed me is that it's overall quiet enough now that the lower levels of wind noise are now more audible. In other words I never noticed wind in the back before. Overall the car noise is pretty low and pretty good.
But I've done a “big crap ton” (LOL) of work!
Here's a summary:
I first attacked wind noises.
I have a number of posts and videos on YouTube on that. The biggest improvement was talked about in my “shimming” video. I test the looseness of the rubber seal to the window and shim the rubber surround to tighten it up.
Then I went after interior noises.
I characterize it as “interior” noises intentionally. I think there are some vibrations and noises that get into the cockpit, no matter what you do. This is mostly due to the fact that the car's suspension is not isolated from the body. That lead me to dampen noises strategically, all over the car with a focus on the body parts that have any of the following characteristics: they tend to reverberate or resonate which I test by tapping, they have a high likelihood of getting into the cockpit. Then I did work to absorb remaining acoustic noises in the cockpit. I use the word “absorb” very intentionally and that necessitated a very different kind of material that I've seen nobody else use in their cars.
I read numerous posts, thanks to all. Then I went on my merry way.
I used stick-on dampening material, the best I could buy, Second Skins' Damplifier Pro, in numerous places. The intent was to stop resonance of certain susceptible and accessible metal parts. I did a lot.
Here's where I put it:
Back side hollows (the sub woofer area is in the one on the right) in the rear trunk.
Back trunk and sub trunk.
Horizontal support of the rear deck.
Rear trunk lid / hood.
Front frunk, underneath all the plastic.
All large plastic parts.
Front frunk lid / hood.
Inside the fenders, everywhere I could reach.
Rocker panels, located below the doors and along the length of the car. I pulled off the plastic rocker and did the length and some on the plastic.
Battery pack outer skin which nearly is completely covering the bottom of the car. I jacked up the car and tapped it to “test” it's resonance then stopped it with pieces of the aforementioned stick-on vibration dampening material.
Parts that I thought would resonate in all 4 wheel wells, including fender, and all parts that I could add a strip to.
Front doors, after removing the internal door panels. I did what I could access.
The metal cover below the rear seat.
And anywhere else I could intuit and access.
Then I drove it for some time.
I then decided noise still resonated and/or passed through, inside and there's nothing I could do to dampen, especially glass. So I had to switch from vibration dampening to sound absorbing approaches.
I bought enough sound absorption materials from “Second Skin”. I bought several thicknesses in rolls. The idea was to put it everywhere that I could to absorb noise. I was especially concerned about perceived noise coming into the car or resonating on the front windshield and roof glass as well as overall low frequency sounds entering from suspension natural vibrations.
I installed a custom cut piece and laid it over the entire dash.
I installed custom cut pieces between the ceiling glass and the ceiling aftermarket permanent shade interior glass ceiling covers I had bought which color matched the interior and I reinforced them to hold the weight of the added sound insulation better.
Finally, I put a 4” thick mat, custom cut, to completely cover the rear deck. I did this to absorb lower frequencies that still penetrated the cabin / cockpit. I selected materials based upon specifications I could obtain on what materials absorbed what frequencies the best. I measured the frequencies of the noise inside at several stages and then went after those.
I also tightened up my rear trunk lid, just in case that was creating pressure related vibrations. Which are notorious in the model Y.
Finally I change my shock absorbers (struts).
The Tesla Model 3 Performance has a stiff and “highly sprung” suspension. This is great for racing and I've tried it on the streets (safely of course). I decided to trade in some of that racing suspension for more smoothness and softness.
I picked the Tein adjustable shocks. I got all 4. they were reasonably priced. I got them from a family dealer who provides a level of personal support.
After lots of testing and changes to the adjustable settings, I ended up adjusting all 4 shocks to the softest settings.
The shocks did help some with noise and ride.
But they are not a panacea and they are a fair amount of labor to change and to tune. So it's of smaller benefit for the work but for a Performance suspension it is more meaningful. But in the end, for me, it was worth the money and the effort. It also took some of the harshness shock out of the ride which I find a very important improvement for long trips.
I have not changed the tires yet.
I have the original OEM Pirelli P Zero summer performance tires.