Great questions. I wish I had iron clad answers, but I’ll share what I’ve concluded. I’ve been trying to find quantifiable answers to this kind of stuff for a couple years with the Leaf. It has lead me to read up quite a bit on Li-ion batteries. Battery University has some great articles on this. Unfortunately, when it comes to the S, it’s hard to do anything but speculate beyond what Tesla has put forth officially. Here is my personal and unofficial -work in progress- perspective, I do not claim to be an authority on this.
-WHY do I need to keep the car plugged in all the time?
There are likely several reasons for why Tesla recommends this.
1. First and foremost, I believe Tesla wants owners to have a very simple protocol to follow that makes owning the car as stress free as possible. The simplest thing to do to avoid disappointing experiences is to have the car charged up whenever convenient. Charging up all the time will also likely reduce the number of times someone complains of having too much tedium to deal with in regards to managing the EV ownership experience.
2. Secondly, keeping the car plugged in protects the battery from at least a couple of scenarios. With the car plugged in, the car can easily manage the batteries temperature, protecting it from extreme heat and cold which can be permanently damaging. Tesla got some bad press from some Roadster owners who left their cars unplugged for prolonged periods and caused the batteries to “brick”, a term used to describe a battery that has lost so much voltage that it can’t “wake up” again. Bricking these batteries requires a complete pack replacement, and is something expressly not covered under the warranty.
3. Having the car plugged in makes it easy to precondition the battery before driving, bringing it to the ideal operating temperature and thus have a more ideal range without draining the battery.
4. Having the car plugged in keeps the “vampire loads” from taking a bite out of the cars range, since they draw from shore power instead.
If you are willing to take on the responsibility to “manage” the battery yourself, assuring the car avoids damaging extreme temperatures, assuring the charge doesn’t fall critically low, plugging it in to precondition the battery before heading out if you need maximum range in cold weather and generally managing the state of charge yourself, thinking ahead enough to not fall short, I don’t see why it would be bad for the battery to be left unplugged. Granted, that’s a whole lot more than most people want to think about. I am the kind of person who is willing to do some of that managing at least some of the time and take on the added risk, as I live in a moderate climate and am comfortable with my understanding of what makes these things tick.
Are there battery health benefits to keeping it as fully charged as possible, or is this just to prevent people from "Brodering" it and accidentally draining the battery?
From the urban dictionary, “Brodering” would suggest the effect was intended :~). My hunch is that keeping the battery charged up is primarily to improve the customer experience. It’s ideal for Li-ion batteries to stay at a resting state of about 50% and be charged up close to the time of use, enough to have them back to around 50% when done performing their task. That of course is not practical for a lot of folks. The standard mode is designed to take most of the thinking out of the process but undoubtedly leads to faster decline than a more micro management approach, if done correctly. How much of a difference will it make to manage all this yourself? It’s hard to say and there is undoubtedly some risk to making up your own protocol, all my efforts may prove innocuous or worse. I can say this with certainty, the li-ion batteries I have owned that I paid no attention to with respect to charging habits tended to have a short life, the one’s I have paid a lot of attention to mostly by storing them half charged tend to last a very long time. That said, none of my devices other than the Leaf, have had a “standard” mode and even the Leaf doesn’t have anything nearly as sophisticated as the Tesla S’s BMS. What makes the S different to me, is that unlike devices that have user replacable batteries that need only last a few years, I want the S's batteries to last one to two decades, so I'm more motivated to take really good care of them!
Does the battery management system behave differently if plugged in, vs. not plugged in?
Yes, at least if the battery is charged just prior to use or the battery is conditioned just prior to use, in either case it will be warmer and provide a more optimal range, compared to being cold, when this is done while plugged in the battery conditioner won't eat up range. If the ambient temps are extreme, again, the BMS protects the battery. If it’s left unplugged, it’s ability to protect the battery is limited. Extremely hot or cold climates require extra caution.
Is battery longevity affected by the state of charge while not in use? If so, do I understand that 90% is better than 100% when sitting in my garage? If 90% is better than 100%, is 80% even better than 90%? What about 5% or less, is that harmful?
The worst scenario is leaving the battery at a “max range” charge level for prolonged periods. It’s shades of gray below the 85% (some are saying 90%) state of charge.
What actually causes battery degradation? Is it the charging or the discharging? Does the SPEED of charging or discharging affect it?
My understanding is that high states, above true 80% SOC, cause dramatically accelerated rates of cladding of the anode and cathode of any Li-ion battery, leading to premature age related capacity decline. Since we don’t really know exactly how “big” the 85 kW S battery is, a standard charge may be within the true 80% limit… maybe someone has these calculations, I don’t. High temperature is one of the main Li-ion battery killers, typically high ambient temps have more of a cumulative effect because the exposure is constant whereas high heat from repetitive fast charging/discharging is short in duration and the S has temperature management and is designed to substantially mitigate the effect of rapid charging/discharging heat spikes. Temperature management requires more energy in extreme climates, hence the recommendation to keeping the car plugged in to prevent it from becoming too depleted for the BMS to perform it’s task.
Is there an optimum charging amperage for battery health if the time involved was not a concern? I've heard that Superchargers are bad for battery life, but then I've also heard the opposite. Does anyone know for sure? Does the battery degrade based on time, or usage? Both?
I can’t offer certainty and actual mileage may very :~). That said, rapid charging doesn’t really seem to effect Li-ion’s much per say, at least from what I can tell from owning and reading up on the Leaf, it’s more a matter of keeping the battery cool, and again, with temperature management, the S should be able to handle continuous high speed driving and fast charging much better than the Leaf. With the Leaf, continuous high speed driving and fast charging beyond a few cycles can lead to a very hot battery. The only reason I can see to slow down the rate of charge in a car like the S that has active cooling is to time it more ideally for overnight charging in cold climates where you want the charge to end close to the time you need to use the car, as a way of keeping the battery warm or “conditioned”. Then again, it appears that using the prewarming function “conditions” the battery pretty quickly, so it’s pretty easy to condition the battery before one leaves in the morning if it’s very cold, even if the charging was rapid and ended many hours before the departure time.
Does the length of a charge matter? Is it better for the battery to have one giant charge from 10% to 90%, or multiple tiny charges keeping it "topped off"?
There seems to be at least some consensus that shallow cycling, avoiding extremes, either above 85% or below say 30% SOC is best for long term life. I’ve read studies that, for instance, put the typical li-ion cell cycle life around three thousand if charged full from empty each time, whereas shallow mid SOC charging can extend cumulative cycle life into the tens of thousands. Plug in hybrids like the Volt employ a shallow mid pack charging approach, I’m told it’s the inner 30% of the packs capacity, intended to dramatically extend the battery life by being very easy on the battery pack. Avoiding the low end of the battery is thought to be good because in the lower end there is greater resistance and more potential for stress on the battery.
Does ambient temperature matter, considering that the battery has it's own internal temperature control mechanisms? Is it worse for the battery if I leave my car parked outside in the winter, or should I bring it in the garage?
From everything I’ve read, it appears that keeping the battery cool, almost the cooler the better, within reason, is ideal for life, but not ideal for output. Many hobbyists who use Li-ion cells for things like remote controlled airplanes or helicopters have devised some rather interesting protocols for extending battery life, typically keeping them stored at 50% SOC and in the fridge. The downside with leaving the S outside over night in the cold would be that the BMS would only keep the battery warm while charging, unless it’s truly extreme cold. Once finished charging, the temp drops and would require conditioning in the morning on shore power to achieve maximum range.
I’ll say it one final time, these are my observations, speculations and in some cases guestimations, it’s very much a work in progress.
I don’t know how fastidious about this I will be with the S, I’m still feeling it out. With the Leaf it became second nature. If I needed a max charge I wouldn’t hesitate to charge to 100% right before I needed it but the vast majority of time I only drive 30-40 miles a day so I would charge the car up to around 50%, leave it over night, and top up in the morning before I needed to use the car. If the car ended up being between 50 and 80% when I arrived home, I would call it good, even above 40% was considered fine, but below that and I would top up before letting it sit overnight, anything above 80% and I’d drive it down or park it and run the climate control till the SOC came down. With the S, the iphone app allows for stopping and starting the charging, which is very nice, as the Leaf only allowed me to start the charge and would override the timer and charge to 100%. Being able to stop and start the charge remotely as well as change from standard to max range on the S through the app makes being gentle on the battery extra easy. Who knows though, I may get leery of diverging from the official Tesla protocol or just plain lazy and start plugging it in whenever, time will tell.