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That is one of the worst weld jobs I have ever seen. Where is QA at Tesla? This should have never made it out of the weld station. This is what you get when machines build machines without any humans checking the work.
Showed my 2018 July 75D weld crack to the service advisor and they said they can send it to the body shop to smooth out and fill in/repaint. Should take about a week.
By the way, as earlier reported, that is not a weld crack. It is also not a structural failure. It is a glue/sealant
filled connection and is sealing against corrosion/dirt and also makes the joint look better.
Why would Tesla put body paint over a flexible sealant? I don't recon I've ever seen this on a car - yes on baseboard and sheet rock junction, but not a car. Seems the proper design would have been a gasket.
Prior poster said it took a week to repair at body shop. Mine went in yesterday and they said it would be ready today. I'm curious what they're doing to fix mine. Will report back.
Some are more flexible than others. A large variety of different seam fillers/body epoxies are used depending on what its needed application calls for. They may wish they would have used a slightly more flexible one in this location. It would have stopped the panic of some who think it is a mechanical weld failing. There is much more glue/adhesives/epoxies being used in modern manufacturing than ever before.I don't get why people say it's flexible. When I touch it it seems like it's part of the metal. It was bent like metal and does not feel like rubber at all.