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Repairing a Flooded Tesla Model S : HOW-TO

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I'm with Wk on this one. My first salvage car was a 60 that was originally purchased w/o supercharging, but the owner subsequently paid Tesla to upgrade to supercharging (which they did with only a config change in the software). After I had possession of the car, Tesla went in and removed SpC and CHAdeMO capability. This is from a car that was functioning perfectly and had never been in an accident. So this is a paid for option, that I (in theory) paid more for when I bought the car, because it was working at the time.

Tesla then reduced the value of my car by doing this. They went into my car w/o permission and made a change. If they had done it by denying my car access at the supercharger, that wouldn't be as bad, but I still think since it was a paid for option that adds value to the car I should be entitled to it.

I would be ok with Tesla requiring a HV safety inspection for a nominal fee before they would remove the SpC blacklist, but they would have to do this be denying my car at the SpC itself, not by altering the car. If they are removing SpC capability on the grounds of safety, this should be something they would do, bat sadly, it isn't.

The only option is to pay the $1500-3500 inspection fee, with no guarantees, and hope they pass your car. If your car was damaged in an accident and was not structurally repaired according to their specs, you will fail inspection, regardless if your powertrain/HV system is 100% fine. Of course due to their other policy you CAN'T repair the car to Tesla's specs, because they wont sell you parts!

Tesla clearly wants the car gone. It's quite evident by these policies.

Of course, I re-enabled my SpC capability and locked them out of my car so they cannot alter it again. I will be happy to help anyone in a similar situation.
 
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I will be happy to help anyone in a similar situation.

Good to hear I'm not the only one of the same opinion. :)

I'll add to my original thoughts on this, as far as helping out with it, that I would only do so if the car was in fact fully repaired, with the BMS reporting satisfactory HV isolation resistance, no fast charge, BMS, or thermal control faults, etc. If it wasn't properly repaired I would be a bit negligent to just help cause potential issues.
 
Good to hear I'm not the only one of the same opinion. :)

I'll add to my original thoughts on this, as far as helping out with it, that I would only do so if the car was in fact fully repaired, with the BMS reporting satisfactory HV isolation resistance, no fast charge, BMS, or thermal control faults, etc. If it wasn't properly repaired I would be a bit negligent to just help cause potential issues.

the same opinion... :smile:
 
(Seems like wk057 has commented above, but I have him on Ignore so can't see. Be nice to him as he has lost a lot of money in the stock market)

Uncalled for, irrelevant, and no evidence to support your claim anyway. If you want to keep a person on ignore I'd suggest not mentioning their names as well or engaging with them in any way, which is presumably why you have them on ignore in the first place.
 
Nice write up on Teslarati. Very revealing:
http://www.teslarati.com/salvaging-tesla-model-s/

I found that hilarious and I want him to keep it as it is.
A bunch of my buddies got a good kick out of that too!

Rich, congratulations and thank you for sharing your story on TESLARATI.:cool:
The TMC members on this thread are ready and willing to help you with this journey... let us know what you need.
Additional 51 photos linked here https://www.flickr.com/photos/130884372@N05/sets/72157664322787596/


Repairing a Salvage Tesla Model S Due to Flood Damage Posted By Rob M. on Feb 12, 2016



Read more at Repairing a Salvage Tesla Model S Due to Flood Damage

I’m a frequent visitor to the Tesla and TMC forums, and every once in a while I find myself getting sucked into the depths of a captivating story.
The thread was fascinating to follow, but what made it even more appealing for me was that the person lived in the same state as me. It’s rare to see any Tesla related news here in New England hence I jumped at the opportunity and decided to reach out to the person.Rich was his name and he was gracious enough to let me visit him and ask a ton of questions about his project. I’ve outlined some of the feedback that I received from Rich and posted photos that I took of the salvage Model S project car while there. I hope you enjoy the following story as much as I have.

Introduction

Rich, known as Btr_ftw on TMC forums, works in the Information Technology space in Boston, MA by day. By night, in the little spare time he has, he takes vehicles apart and puts them back together again in better shape than they started in. Rich has bought and restored salvage vehicles before and even had a couple of extra engines sitting around in his garage when I visited.
Here’s a list of questions that I asked Rich while I was there, along with a summarized response that I put together based on information that came out of our dialogue together.
image: http://d2odvx3v4cbpyu.cloudfront.net/wp-content/uploads/2016/02/Salvage-Front-1024x682.jpg
Preparing tools and gear for taking apart the flooded Tesla Model S

Do you have an engineering, electrical, computer, or mechanic background?
Being in the Information Technology space, Rich is comfortable around computers and electronics. His prior experience in repairing salvaged vehicles gave him the skills needed to take on this extreme project.
Do you own a model S?
Yes. Rich owns a Model S – the salvage one he is restoring! It’s his first Tesla.
How did you become familiar with Tesla Motors and their cars?
Rich said he heard about a new electric car company years ago through a friend. The friend informed him that the company was producing Roadsters and looking to venture into building sedans.
Rich eventually had the opportunity to test drive his friend’s Model S and quickly fell in love the vehicle’s performance. Despite wanting to own one, Rich couldn’t justify making such an expensive purchase especially since he only had a 2 mile daily commute to the local train station.

How did you end up purchasing a salvage Tesla Model S?
Rich was looking for his next project. Having heard many great things about the Model S, he took to the internet to find a salvage one.
He eventually found a 2012 Model S 85 online and purchased it for $14,000, including delivery, after having only seen a few pictures of the car. The car was reported as a total loss after having suffered severe flood damage.

Was it difficult to transport the car?
Getting the car delivered to his house was pretty easy, but getting it into his garage was a real bear. The Model S is a very heavy car.
And because the car was salvaged due to flood damage, the emergency brakes were locked so none of the wheels would turn. Imagine trying to move a near 5,000 pound car that has inoperable wheels and, to make matters worse, you are by yourself. Most people would have called for help or given up here, but Rich got creative instead.
image: http://d2odvx3v4cbpyu.cloudfront.net/wp-content/uploads/2016/02/Salvage-Car-overview-1024x682.jpg
One by one, Rich jacked up each wheel and put a wheel dolly beneath each of them. But even with all 4 wheels on dollies, the heavy car wouldn’t budge. Next he took a truck he had rebuilt and positioned it behind the Model S along with a big foam pad nuzzled between the two vehicles and began to slowly push the Model S into his garage. It was a tight fit but he was able to squeeze it into the garage.

Repairing a Flooded Tesla Model S

Were you concerned about not being able to repair it?

Water-Line-300x200.jpg

You can see the high water mark a few inches above the floor on some parts of the car

Rich has taken on projects like this before and thinks he has a good chance of repairing the Model S, but he also knows that parts for the Model S are hard to come by and very expensive. Above the water line, the parts are in great shape and could be easily sold to recoup his entire investment should he need to resort to that.

In Massachusetts you have the right to request service manuals for the Model S. Did you get access to them? Have they been helpful?
Rich did access the service manuals. The only requirement is that you live in the state of Massachusetts. You have to confirm that and then pay for the access. Payment also includes an address verification check to ensure you do have a mailing address in MA.
Service manual access is time limited. You can get access for a day for $95, but for a years’ worth of access it will set you back about $3,500. Rich has used a few day’s worth of access and has taken copious notes for the tricker parts, but mostly he’s learning through experience and with help from fellow TMC members.
How much information did you have about the salvage car before buying it?

Saltwater-Damage-300x200.jpg

Many of the electronics near the floor were severely damaged by the saltwater

Just 7 pictures and a brief summary that indicated it had flood damage. They left out some really useful information that would have been helpful — like the fact that it was saltwater! Saltwater and electronics do not get along well together.
Do you have any help or contacts at Tesla?
Rich is working by himself on this project but looks forward to the day when he can drive this Model S to a local Tesla Service Center and let them know it was once a salvage.
People following your story are concerned for your safety. What kind of safety precautions are you taking?
Rich confirmed that the main battery pack had shut itself down and disconnected power. He’s since isolated the power cables to ensure things remain that way. Rich is in no hurry to rush through the project and is methodically approaching the problem step-by-step.
How did you decide where to start?

What are the most important things you’ve found out so far?

Rich was super excited when the 17″ touchscreen came on (albeit with dozens of warnings) and he could get the browser working over the car’s 3G connection. A working 17″ touchscreen and main control unit (MCU) is worth quite a bit of money by itself so it was quite a relief to see it working.

What are the biggest challenges you’ve faced so far?

Getting the car into the garage was certainly a big one. The car’s weight is a constant that he has to learn to work around. That and also being careful when handling the high power electronics.
Was there anything that was completely unexpected that you’ve found?

Charger-300x200.jpg

Many of the electronics like this charger were severely damaged by the saltwater

Flood damage was expected, the fact that it was saltwater was completely unexpected and added a huge bump to the whole process. With saltwater there’s a lot more damage done to the electronics and many of the parts cannot be easily repaired. What was originally a big remove-dry-and-replace project is now a remove-get replacement-replace project.
A lot of the process turned into finding out which pieces were damaged by saltwater. The charger, once removed, didn’t look too bad on the outside but on opening it the electronics inside were obviously beyond repair.
What are the the things you’ve been the most excited and happy about through this process?
The Model S is well designed and put together. While it’s a big project, there are surprisingly few parts that Rich has to deal with and keep track of which makes the job a bit less formidable.
What are the big projects coming up for this salvage process?
Removing the battery pack and inspecting it is a major task that Rich looks to take on in the near future. He has a strategy in mind for how he’s going to do that and is looking forward to performing the work. Rich doesn’t hold a lot of hope for the viability of the huge battery pack after full saltwater immersion, though.
image: http://d2odvx3v4cbpyu.cloudfront.net/wp-content/uploads/2016/02/Drive-Unit-removed-1024x682.jpg
Salvage Model S drive unit removed

Another big piece of the project is finding a second salvage Model S that has working parts which could be used to replace the damaged parts from his project vehicle.
Assuming he can find this second salvage Model S at the same cost, Rich could hypothetically drive away in a Model S for $28,000. There would likely be a lot of redundant parts so he could always sell those to further offset some of his expenditures.

What’s Next?

How much support are you getting from the Tesla community?

Power-Hub-300x200.jpg

The Model S power hub switch for the main battery

TMC has a real mix of people. Some people repeatedly tell him he lost/wasted his money etc. Others cheer him on and are interested in his progress. Still others are jumping in with concrete advice and helping him however they can. Sorting the noise from the good advice is work for him, but the help Rich gets is worth dealing with the noise.

I understand this is a spare-time project, how much time have you put into this so far?
Rich has only spent about 20 hours on this project so far, putting in a couple hours a night each week.
How much time do you think you’ll spend on the project?
Rich has no set timeline for the project but is enjoying the experience and the learning. It’s still too early to tell how long the entire project will take. A lot of the time spent will depend on the availability of parts.
Is the goal to get the Model S running again or to understand how the car is built and works?
Rich was very clear that his goal is to end up the proud owner and driver of a salvage Model S. The project is done when he’s driving that Model S.
What will you do next after this project with the knowledge and experience you’ve gained?
Rich is already getting good interest from the Tesla community and recently from local owners with out-of-warranty Model S’ that need some help. While not interested in leaving his current career, Rich sees a growing opportunity in this area as Model S’ age and Teslas service centers remain overwhelmed.
image: http://d2odvx3v4cbpyu.cloudfront.net/wp-content/uploads/2016/02/Big-empty-frunk-1024x682.jpg
Model S front trunk (non dual motor version)

How can people best follow along your project?
I tried to address most of the frequently asked questions through this post, but I’d encourage you to go follow along and cheer him on via his forum thread. Rich doesn’t have a lot of time to do his own blog but will occasionally post updates and gather ideas from the community.

Summary

Repairing a salvage car of any type is a daunting task. To do that on Electric Vehicle, even more so. And then to do it with a vehicle of limited production and limited public knowledge brings that to another level of difficulty.
Rich has a great attitude and obviously loves dong what he’s doing. He’s enjoying the work and is learning along the way. Rich and I spoke for a couple hours while I visited, and it was amazing to see how much intricate detail he knows about the Model S. He would point out each individual system of the car and tell me what each component did, and how, but also explain how each part routed through the car.

Air-suspension-compressor-300x200.jpg

The compressor for the air suspension

One simple example of his knowledge and appreciation for the Model S is the air compressor for the air suspension. Rich said most manufacturers put them in the trunk and bolt them to the frame, but Tesla mounted theirs on rubber gaskets and towards the front of the car to avoid any noise and vibrations that would ordinarily be felt in the cabin.
I’m really going to enjoy following along Rich’s project. I’ll certainly be rootin’ him on and hope to see him drive his Model S one day here in New England.

Read more at Repairing a Salvage Tesla Model S Due to Flood Damage
 
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@btr_ftw: I just realized that the tesla you picked up at salvage is still showing up on my 'mytesla' page so if you brought the car online I could likely connect to it. Any interest in testing that out and do I need to do anything to relinquish it to you?
 
@btr_ftw: I just realized that the tesla you picked up at salvage is still showing up on my 'mytesla' page so if you brought the car online I could likely connect to it. Any interest in testing that out and do I need to do anything to relinquish it to you?

It will show on your My Tesla page until Btr_ftw contacts Tesla and gets it transferred over after he passes their inspection, or you contact Tesla and report the car as a total loss and no longer in your possession.
 
Since you're enjoying the pics, here is one from my friend who came to get us. We are working to get everything open. Took work to get the frunk open and you can see the driver window is half way down. The car decided to do that itself and eventually put it back up. View attachment 111305


I am enjoying the photos, yes. Can you give me some insight as to what the car has been brought in for service for and what has been replaced? The car still has the lacrosse sticker on the rear hatch by the way :)

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It will show on your My Tesla page until Btr_ftw contacts Tesla and gets it transferred over after he passes their inspection, or you contact Tesla and report the car as a total loss and no longer in your possession.

Wait wait wait wait wait, I'm ok with contacting Tesla to get the car transferred over to me, but the car has pass their inspection in order to be transferred? Are you certain of this? Can't he simply contact Tesla and say that the car has a new owner now?
 
Wait wait wait wait wait, I'm ok with contacting Tesla to get the car transferred over to me, but the car has pass their inspection in order to be transferred? Are you certain of this? Can't he simply contact Tesla and say that the car has a new owner now?

Buying A Crashed Tesla Model S: Damage, Risk, Safety, Salvage, And Reporting

That article is old, but looks like you'll eventually have to give them a look at all your handy work. It'll have to pass inspection in order for them to service it.
 
Buying A Crashed Tesla Model S: Damage, Risk, Safety, Salvage, And Reporting

That article is old, but looks like you'll eventually have to give them a look at all your handy work. It'll have to pass inspection in order for them to service it.

I think that, by now, it has been well established that if one is to attempt re-building a salvage Tesla, that they accept the notion that they are the one who will be servicing everything, sourcing parts, etc.

The only exception to that might be getting supercharging re-enabled as a number of tinkerers and successful re-builders are disturbed with Tesla's decision to mess with other people's property.
 
Wait wait wait wait wait, I'm ok with contacting Tesla to get the car transferred over to me, but the car has pass their inspection in order to be transferred? Are you certain of this? Can't he simply contact Tesla and say that the car has a new owner now?

Btr,

Because the car has a salvage title, Tesla wont support it if it shows up salvage in their records. What this means is, they might cancel supercharging, cancel the sim card that enables internet connection, refuse any repairs at service centers and not sell you any parts, cancel road side assistance, cancel the remaining warranty. You need to have the car inspected by Tesla (at your own cost). The service center might ask for the car to be inspected first by a certified Tesla body shop. The issue was discussed in THIS topic.
 
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Btr,

Because the car has a salvage title, Tesla wont support it if it shows up salvage in their records. What this means is, they might cancel supercharging, cancel the sim card that enables internet connection, refuse any repairs at service centers and not sell you any parts, cancel road side assistance, cancel the remaining warranty. You need to have the car inspected by Tesla (at your own cost). The service center might ask for the car to be inspected first by a certified Tesla body shop. The issue was discussed in THIS topic.


Right, I understand this.

I Just find it odd that Tesla would have to re-inspect the car just to transfer ownership. I'm not asking them to work on it or for parts, I just want it to show up in mytesla. Oh well. This is the least of my concerns at this point. I think I may have to talk to the previous owner in private about the next steps.
 
Right, I understand this.

I Just find it odd that Tesla would have to re-inspect the car just to transfer ownership. I'm not asking them to work on it or for parts, I just want it to show up in mytesla. Oh well. This is the least of my concerns at this point. I think I may have to talk to the previous owner in private about the next steps.

I misunderstood your original intent. Even though it's gone through insurance, you might be able to claim it was a private sale in which case contacting either of your local service centers or ownership seems to be the way to go. But as you said, it's the least of your concerns.

Transferring car to new owner [Archive] - Tesla Motors Club - Enthusiasts & Owners Forum
 
Wait wait wait wait wait, I'm ok with contacting Tesla to get the car transferred over to me, but the car has pass their inspection in order to be transferred? Are you certain of this? Can't he simply contact Tesla and say that the car has a new owner now?

Tesla doesn't seem to care who the owner is until it passes their inspection. They won't enable services on their end until it does. Getting the car on your My Tesla account means it works with the mobile app and such and 3G/LTE. They're not going to do that without the inspection. The fact that it's still on the previous owner's account means it's possible that Tesla hasn't actually done anything on their end with it. When I traded my P85 towards the P85D it was on my account for months before Tesla finally removed it.
 
Tesla doesn't seem to care who the owner is until it passes their inspection. They won't enable services on their end until it does. Getting the car on your My Tesla account means it works with the mobile app and such and 3G/LTE. They're not going to do that without the inspection. The fact that it's still on the previous owner's account means it's possible that Tesla hasn't actually done anything on their end with it. When I traded my P85 towards the P85D it was on my account for months before Tesla finally removed it.

With your old p85 on your account, what were you able to do to the car after you no longer owned it? My 3G is working so perhaps I shouldn't bring that to their attention.

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I misunderstood your original intent. Even though it's gone through insurance, you might be able to claim it was a private sale in which case contacting either of your local service centers or ownership seems to be the way to go. But as you said, it's the least of your concerns.

Transferring car to new owner [Archive] - Tesla Motors Club - Enthusiasts & Owners Forum


bada bing bada boom, this is what I was looking for, thank you. This will probably be one of my last steps

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The TMC members on this thread are ready and willing to help you with this journey... let us know what you need.
Additional 51 photos linked here https://www.flickr.com/photos/130884372@N05/sets/72157664322787596/



kzmnajE.jpg
 
I am enjoying the photos, yes. Can you give me some insight as to what the car has been brought in for service for and what has been replaced? The car still has the lacrosse sticker on the rear hatch by the way :)
Work done: one accident. I was sitting still in a back up and a guy four cars back slammed into someone and pushed cars forward. Needed a new rear bumper out of that one. Nothing else. It was an early model S so it had some of the early 2012 S reported problems. Here is a list from what I remember:
* Windshield cracked and replaced
* Motor replaced (was making a humming noise)
* Door handle issues a few times. Particularly the rear right door.

I believe they were the significant issues. I had the 12,000 mile service and had it services regularly so they did periodically replace things without my asking. Funny thing was it was coming due to where I needed to extend the warranty. I was going to do so within the next week or so after the accident. So I saved myself some money there. It did have an extended servicing. I'm guessing that may not transfer to a salvaged car.

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Wait wait wait wait wait, I'm ok with contacting Tesla to get the car transferred over to me, but the car has pass their inspection in order to be transferred? Are you certain of this? Can't he simply contact Tesla and say that the car has a new owner now?

I have been wondering about this myself. I hadn't worried about it much and figured one day I would get tired of it showing up and ask them to remove it. I don't know if it can connect to the car still but my phone app will try and it shows there and in my myTesla page online. I'm happy to support getting this resolved properly. Let me know what you need me to do.
 
It's doubtful that they do regular VIN sweeps of CarFax, and it's unlikely the insurance companies would bother to report the fact of its salvage status to Tesla. It is possible though unlikely that Tesla sweeps DMV records for title transfers of salvage Teslas. (I know that car dealers do find out about alot of Salvage cars somehow)

But it's more possible that Tesla doesn't know about your car's status. (except maybe by the VIN posted by the former owner above, or by your Tesla friend who pulled the logs). As Phil says, best to not trouble them with this information. And it's best if they don't pull the logs for now.