Just started - Everyday Astronaut (
Tim Dodd ) is doing the best journalistic job for SpaceX and Elon - (wish someone of this caliber would coverTesla) note there are only Tesla cars parked outside .. he's reiterating how the design part is like negligible compared to designing the manufacturing of these rockets.
Looking forward to similarly entertaining and instructive videos on Tesla (Gigafactories, Plaid ..etc) - Tesla shorts, FUDsters and the frivolous lawsuits.
Starbase Factory Tour with Elon Musk [Part 1]
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Random pearls
"All designs are wrong, its just a matter of how wrong" - Elon.
"If you're digging your grave, don't dig it faster. Stop digging the grave."
"Everyone's wrong, no matter who you are, everyone's wrong some of the time"
Cliff notes there:
https://everydayastronaut.com/starbase-tour-and-interview-with-elon-musk/
" Interview Part 1
On July 30, 2021 Tim Dodd received a tour of Starbase with SpaceX CEO, CTO, and founder Elon Musk. This article includes key takeaways from the first 50 minutes of the over 2 hour long interview.
Manufacturing:
Musk once again emphasized that manufacturing is underrated and design is overrated; developing a production system is 10-100 times harder than designing the product, which according to Musk is especially true with Raptor. As volume production increases the amount of effort that goes into design rounds down to 0.
For an example, Musk stated that designing a closed cycle engine is easy, but the extremely hard part is the cost per tonne of thrust under $1,000. With each Raptor producing 230 tonnes of thrust this means that each engine must cost less than $230,000 to produce. Musk continued stating that the cost per tonne to orbit and the cost per tonne to the surface of Mars is several orders of magnitude too high on current launch vehicles. This is why it is so important to move as much mass and complexity as possible to the ground.
Super Heavy Design:
Musk noted that Super Heavy’s dry mass should be under 200 tonnes, although the dry mass is a moving target. The engines, including mounting mass, are 2 tonnes; the fuel tank and the liquid oxygen (LOx) ... "
Musk’s Engineering Philosophy:
Musk overviewed his five step engineering process, which must be completed in order:
- Make the requirements less dumb. The requirements are definitely dumb; it does not matter who gave them to you. He notes that it’s particularly dangerous if someone who is smart gives them the requirements, as one may not question the requirements enough. “Everyone’s wrong. No matter who you are, everyone is wrong some of the time.” He further notes that “all designs are wrong, it’s just a matter of how wrong.”
- Try very hard to delete the part or process. If parts are not being added back into the design at least 10% of the time, not enough parts are being deleted. Musk noted that the bias tends to be very strongly toward “let’s add this part or process step in case we need it.” Additionally, each required part and process must come from a name, not a department, as a department cannot be asked why a requirement exists, but a person can.
- Simplify and optimize the design. This is step three as the most common error of a smart engineer is to optimize something that should not exist.
- Accelerate cycle time. Musk states “you’re moving too slowly, go faster! But don’t go faster until you’ve worked on the other three things first.”
- Automate. An important part of this is to remove in-process testing after the problems have been diagnosed; if a product is reaching the end of a production line with a high acceptance rate, there is no need for in-process testing. ... "
Which reminds me of Elon's comments as to how the car parts design followed organizational designs, which introduced unnecessary parts.
Some fun details on the
early Tesla battery packs, mentioning how they were initially cured the wrong way .. but also how some guy in Pakistan was using his Tesla as a boat essentially, during a flood, moving around using his spinning wheels for propulsion (anyone seen that video?)