Yes, I read the Wormcapital report on their GF1 visit earlier today. I will say that Martin Viecha is head of Tesla’s investor relations, but not an head of engineering. He leaves out important baseline information for the "3x Cheap/3x Faster" claim. Compared to what? The original machines from July 2017, which have already been replaced? Aug 2018?
Martin also is quoted saying "Last Fall, the Gigafactory faced production bottlenecks (and subsequent production delays) because of issues in modules production, but since then, these issues have largely been resolved".
I can readily accept that the new lines will be 3x faster/cheaper than the 2017 lines, but to get a 300% increase over the existing module production lines where "issues have largely been resolved" in Aug 2018 sounds somewhat dubious. I think its more likely his comparison is to Fall 2017.
Still, the new lines will be better than the existing lines, but those lines are making money at the current selling price. They will not be replaced until Tesla has no more pressing need for capital expenditure. With GF3 coming, I see them running the old stuff in parallel for quite a while yet.
Kind of like why the Model S will stay in production for about 10 years before a redesign. It's making money, sales are strong and steady, so let'em run and bank that cash. Who cares if its getting a little long in the tooth? Its got work to do, and it's doing it well.
Cheers!
You are justified to probe the accuracy of Worm Capital's overwhelmingly positive report about their visit of the Gigafactory, but I think the 3x and 30% figures might be accurate.
Here's what Elon said in the February conference call, when he talked about what went wrong with the Model 3 ramp-up:
Elon:
"And I think in part we were probably a little over-confident, a little complacent in thinking that this is something we know and understand. And put a lot of attention on other things and just got too comfortable with our ability to do battery modules because we've been doing that since the start of the company."
"And of the four zones, two of them, of which are subcontracted to – the production systems are subcontracted to other companies, flat out didn't work, it turns out like, I mean, we promised they would work and it just didn't work. So, we had to do what would normally be maybe an 18-month development cycle for a production system of that scale and complexity, and try to do that in basically six months or maybe little, six to nine months."
"And we've tackled that on multiple levels, so we have a design that is nearing completion for a new automated system for Zone 1 and 2 that is being led by our Tesla Grohmann team. It's an excellent design. All the other work that they've done has performed to spec, and we expect a single Tesla Grohmann line to be equivalent to three, if not four, of the current lines that we have and be smaller, which is kind of amazing."
Note that at that time the Gigafactory was already at or around a 3k packs/week rate - their subsequent ramp-up bottlenecks were in Fremont. Elon specifically mentioned the Gigafactory peak rate in the next conference call:
Elon: "We got just in the last 24 hours at the Gigafactory managed to achieve a sustained rate of over 3,000 packs per day – sorry, per week, and actually reached a peak hour with extrapolated outward would be a rate of about 5,000 cars per week."
Here's what Worm Capital wrote yesterday:
"Grohmann Engineering will help module production become three times faster, and three times cheaper, according to Viecha. Their new system will be sent to the Gigafactory by the end of Q3 or beginning of Q4. The Grohmann machine will be in Zones 1, 2, 3, and Tesla will be receiving three machines. The process was designed to alleviate the previous bottleneck in module production which delayed Model 3 production significantly. The machine is already built, and points to the advantage Tesla will have in building future Gigafactories. They have learned many painful lessons, but have a solid blueprint for porting the factory across the world."
I think the '3 times faster' should probably be measured to the 3k/week sustained capacity baseline of the four zones.
Here is how the math goes, approximately:
- 3,000/week on four zones means 750/week throughput per zone
- Grohmann machine has a throughput of 2,250/week and takes the space of a single zone
- early October one new Grohmann machine is going to replace three zones.
- Throughput is going to be: 1x750 + 3*2,250 = 7,500/week
Again, from Worm Capital:
"Big picture: After touring the facility, we feel highly confident in Tesla’s production process. Previous bottlenecks appear to have been remedied, and we’re increasingly optimistic in Tesla’s ability to hit— and sustain—weekly production rates of 6,000 Model 3 battery units per week, and with new Grohmann machine, scale to ~8,000 / week with minimal additional capital investment."
Note that if we instead take the about 4k/week production rate Tesla guided for Q3, then the new Grohmann machines should scale up to about 10,000/week 75kWh battery packs.
But even the more conservative math appears to support the claims from Worm Capital.
BTW., apparently there's also "Zone 0" and "Zone 1" in the Gigafactory. Does anyone know what's produced there - is it Storage modules? Could Zone 1 be the Storage line that got temporarily re-purposed to make Model 3 battery packs?
Update:
as you pointed out in your subsequent reply, the four zones are part of a pipeline, they are not parallel. This changes the math the following way I think: 3,000/week gets increased to about 9,000/week - which is consistent with the Worm Capital update. Optionally if we now have 4,000/week it goes up to 12,000/week.