I've been reading a few high-power-LED flashlight reviews, and those reviewing flashlights with 700 Lumens (which are usually about $150-$300) often claim that they are as bright as a car headlight. However, it might be that these cover a smaller area than a car headlight, and I wouldn't know (yet) how many Lumens a car light would really need.
I've been reading some more, and should improve these numbers (for those who are interested, though probably some of you already know much more than this):
A halogen bulb commonly used in cars is the H7 bulb. It has about 1500 Lumens at 55 Watt. That's about
27 Lumens/Watt, much less than HID(Xenon) or LED lamps.
HID(Xenon) Lamps used in cars seem to be typically 3200 Lumens at 35 Watt, but I've also stumbled across some advertised to be 5300 Lumens at 50 Watt and even 8300 Lumens at 75 Watt.
Again, the typical value seems to be 3200 Lumens at 35 Watt, which is about
91 Lumens/Watt
So the latest generation of LED's (those which are currently becoming available commercially) appears to be better than that (or at least comparable). Considering that LEDs seem to be improving continuously, the next generation will probably clearly surpass HID lamps. Plus, LEDs appear to be much more reliable, as far as I can tell.
Back to VFX's question of how many LED bulbs are needed:
The SST-90 mentioned above has a max of 2200 Lumens (according to the manufacturer), so at least two would be required to be equal to an HID lamp in output.
However, there is also the CSM-360 (although I'm not sure whether it is already available, and whether it would be a good fit for automotive applications):
http://www.luminus.com/stuff/conten..._csm_360_w_product_datasheet_illumination.pdf
According to the manufacturer's data, it has (for the highest rated version) a range of 3600 Lumens to over 6000 Lumens, and at 3600 Lumens, an efficiency of
over 100 Lumens/Watt.
If these numbers actually mean what they seem to, the CSM-360 LED is preferable to a typical HID bulb in probably every regard.
Now, the other choice might be to take advantage of the Cree XP-G LED's high efficiency of
almost 150 Lumens/Watt at 200mA (according to the test referred to above). (It is available now.)
At 200mA, it delivers about 100 Lumens, so one would need about 35 of them. Printed circuit boards like the following (with matching optics) can be used to assemble 7 of them into one unit of 40mm diameter:
Cutter Electronics
So 5 of these, each with a diameter of about 2 inch, would be needed on each side of the car. I don't know if it would be worth the effort, compared to an easier-to-manufacture solution using the CSM-360 LED, but it doesn't seem impossible.