happycloud
Member
Yes they did the replace the front drive unit because they were concerned the gear lash was out of specs. However, the SC told me a first they reached out to the engineers at Tesla to discuss the issue and they reported the noise was normal and within specs. The SC ultimately disagreed and ordered a new front drive unit that was mounted on my car.
The video you see is the noise coming from the old front drive unit. My new front drive unit is still making a similar sound but maybe a bit more subtile. When I picked the car, the SC told me this noise was within specs and they were all supposed to do this, especially Model 3 with front drive unit.
On this topic, I received some videos from people that tried to reproduce the sound. Some cars had the same sound and some cars were absolutely quiet. When Tesla replaced my front drive unit, they gave me a Model S Dual Motor as a loaner and this car did not have any gear lash.
To conclude, I'm under the impression that you could get a Model P3D that isn't making the noise... I will probably bring the topic again to the SC when I visit them in January for other minor issues. Meanwhile, I'm continuing my investigation.
Thanks for the follow up, Oyinko. Were any of the other suggestions on Reddit useful? I see some people talking about re torquing the lug nuts and axle shaft nut. Others talk about half shaft spline tolerance and missing spacers. Its unclear how much those have to do with the problem.