"EPA tests have previously shown that reducing vehicle weight is one of the best ways to improve fuel economy, with a 1-percent improvement per 100 pounds of reduced weight. As Autoblog
details, a study by the Aluminum Association found that eliminating 10 percent of vehicle weight improved fuel economy by 4.1 percent, while cutting 20 percent of weight improved fuel economy by 8.4 percent. It’s not clear if EVs follow exactly the same formula, and we’d expect some slush even between gasoline vehicles. Still, it’s clear that at least some of the Model 3’s improved range on a smaller battery is courtesy of having less junk in the trunk."
EPA Reveals How the Tesla Model 3 Gets 310 Miles of Range - ExtremeTech
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Ooof - even though they hedged "It’s not clear if EVs follow exactly the same formula, and we’d expect some slush even between gasoline vehicles.", this quote shows a disappointing lack of understanding of the physical principles behind the numbers.
The base study was done on ICE cars with conventional brakes. Vehicles with regenerative braking drastically change the equation (weight is a significantly smaller factor than for vehicles without regenerative brakes)
The primary mechanism that drives increased fuel consumption is obvious: Accelerating a heavier car takes more energy (i.e., consumes more fuel) than accelerating a lighter car.
But that's not where the story ends.
Here's a "Gedankenexperiment'; Let's say you take two identical cars on a long airport runway, load one with 400 lbs of extra weight, accelerate both of them to 60 mph then let the cars coast in neutral. What you will find is that the heavier car will coast quite a bit farther than the lighter car. This is because the 400 extra lbs give it more inertia to overcome the wind resistance and other sources of friction. So the extra energy you put into the car came back to a degree in the form of extra distance traveled.
Let's change the experiment slightly - instead of letting the lighter car coast, we have the driver apply just enough throttle to stay beside the heavier car. What we'll find is that the total amount of fuel consumed by both cars will be very similar - it will represent the energy lost to wind resistance, mechanical friction in the drivetrain and rolling resistance. Most of these factors will vary very little with the weight of the car.
So basically, the weight in this scenario was not a big factor. So where does the disadvantage for heavier cars come from?
The real source of varying fuel economy by weight is braking. Why? Because the formula for how much energy the brakes need to "dump" is similar to the formula for accelerating the car - it varies proportional to weight. Braking a car that's twice as heavy from 60 mph to 0 mph requires removing twice as much energy. Unlike our previous example, where the energy we used to accelerate the car is reused during the coasting phase to keep the car moving, in this case, the energy gets released into the atmosphere as heat from the brakes (i.e., it is wasted).
The part that the article misses with its analysis is that regenerative braking allows a very significant portion of the braking energy to be preserved and reused. How much of an effect this has depends on the round-trip efficiency - i.e., the amount of energy lost in charging the battery during regeneration, and then pulling the charge back out of the battery to move this car.
I couldn't find good numbers on round-trip efficiency, but found a reference to a Tesla blog, which suggested it might be around 64% (based on 80% charging efficiency and 80% efficiency of the motors drawing energy from the battery).
Based on this, you would expect the numbers from the article to be off by about a factor of 3. So instead of increasing fuel economy 8.4 percent through a 20% weight reduction, an electric vehicle with regenerative braking would increase its economy only around 2.8%. (This assumes that substantially all of the electric car's braking is regenerative - if the car is panic braked a lot, YMMV).
The real explanation for the Model 3's efficiency advantage is simpler, IMO: It's a smaller car, meaning it has less wind resistance. Since in practical conditions wind resistance predominates as the main source of frictional losses above 30 mph, this is likely to be the main factor in efficiency tests.
(source:
Fuel Economy)