everman
Member
Yes, the side casing has greater surface area but the bottom has direct contact with the edge of each layer, not just the outer layer. A bottom cooling plate is also the design GM is using for the Bolt pouch cell based pack. Really interested in seeing your source material as I have not come across anything myself.
Elon addressed this a while back. I'll try to find it tonight. It was around the time of the Boeing 787 Dreamliner battery problem. He was describing the size of the cell vs. the cooling potential. Basically, what is the farthest distance that heat would have to travel in order to be dissipated from anywhere in the cell.
Boeing had a few very large cells, meaning that heat generated in the center of the cell needed to travel all the way through the cell mass in order to reach the cooling capacity, whereas a smaller / thinner cell such as the cylindrical architecture ultimately meant that the farthest heat would have to travel would be 1 radius, given that the casing of the cell was cooled.
The scenario that Vlad is describing, cooling the cell through the bottom of the cell only, means that the heat dissipation capability is significantly changed, moving the heat dissipation from the long side of the casing (where the coolant contacted the cell in the original packs) to the bottom side of the casing (not the top either?). This means that instead of the heat energy needing to travel 1r or 10.5mm, some heat has to travel 700mm, from the top of the cell to the bottom. Even if the top of the cell was cooled as well, the maximum distance to a heatsink would be 350mm.
This layout significantly changes the ability of the cell to be thermally managed. I am not saying this is not what Tesla has done, I just wanted to point out the difference from a physics point of view. Liquid traveling around the long sides of the casing provide heat energy a very short path to escape the cell, whereas heatsinks only appearing on the bottom cross section will require heat energy to travel significantly further before escaping the cell.
I am very interested to see the teardown of the first 100kwh pack. My prediction is that they are still providing heatsink access to each cell along the long sides of the casings.