Remember last year when their new Mach-E Chief Engineer, Donna Dickson, had
this awkward interview on Munro Live in which she acknowledged the problems with the Mach-E coolant hoses, but kept framing it as a learning effort? Learning appears to be moving very slowly for the F-150 Lightning.
- Nothing in the thermal system appears to be integrated. The Lightning appears to have two separate air conditioning units, multiple coolant pumps, and a resistive heater. No heat pump, Octovalve or Supermanifold. Potential coolant leak points all over, some near electrical components. Mechanic expressed concern about short circuit faults, but that's just speculation.
- The F-150 still uses what appears to be a big lead-acid 12V battery but the technician in the video didn't say anything about it. Tesla has moved on to Li-ion for the 12V auxiliary batteries in the latest generation of S, X and Y. This saves about 10 kg of mass and takes up about 1 liter less volume.
- Underbody is not aerodynamic. Heavy gauge steel shield for battery. I have no idea why they didn't just make it flat like Tesla does, which is much better for airflow. Maybe there's a reason I'm not thinking of.
- Carries an extra wheel, which adds about 30 kg. Cybertruck prototypes have not shown an extra tire and the design is an "insane technology bandwagon", so maybe this means Cybertruck will use the standard onboard air compressor to keep tire pressure stable when a leak occurs, which would work long enough to get to a tire shop. Best spare is no spare.
- Tesla has a patent for automatic tire inflation for the Semi and versions of this idea have been done on military vehicles.
- Suspension will use the compressed air, and so there is already going to be compressed air tubes going to all four wheel wheel cavities anyway.
- High-voltage wire harnesses (the orange ones) are all over the place and mostly exposed. This is not optimal for technician safety. Notice in Exhibit 3 how, in contrast, on the Texan Model Ys the high-voltage harnesses are all buried deeper inside the car, out of the way of hands and sharp objects that might cut the protective insulation and expose the metal wires inside.
This will be a nice luxury truck but maintenance of the coolant system will be a nightmare it seems, and all the extra weight, complexity and aerodynamic issues will make this truck seriously inferior to Cybertruck on manufacturing cost and on specs.
Exhibit 1: Bowl of Spaghetti
View attachment 851390
Exhibit 2: Lead-acid 12V?
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Exhibit 3: Model Y from Giga Texas - Full View
Notice how looking at this doesn't hurt your eyes, and how small and tightly packed the system is. Bear in mind, this frunk cavity is smaller than the F-150 cavity, yet all the stuff is so much more compact that it seems roomier in a picture.
Source: Munro Live (
link)
View attachment 851396
Exhibit 4: Model Y from Texas - Corey pointing out that 12V is Li-ion Now
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Exhibit 5: F-150 Underbody
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Exhibit 6: Cybertruck Underbody from 2020
Nice and smooth
Source:
link
View attachment 851409
Exhibit 7: Model 3 Underbody from 2018
Also nice and smooth.
Source:
link
View attachment 851413
Exhibit 8: Mach-E Bowl of Spaghetti
At least there aren't orange high-voltage wire bundles all over.
Source:
link
View attachment 851432