Potentially one big variable in
@Navsarin 's scenario is your preheating practice. Specifically, did you actually preheat the battery or merely the cabin? You stated:
"Preheated the cabin (and presumably the battery) for 30 min while plugged in.."
Well given I’m on .50, I assumed battery heating was included now with cabin pre-heat as stated. Is there a way to separately pre-heat the battery??
What was your state of charge when you began preheating? Were you actually charging (and therefore heating the battery)? If you were already at 100% SOC when you started "preheating," then you were not preheating. The cabin and battery heater do not heat the battery that much. Also, the cabin heater can consume ~ 80% of the electric wall supply leaving only 20% going to charge the battery (and therefore heat the battery very little). Charging is the best way to preheat the battery.
Charge was at 430km and I increased it to 100% charge which is 510km given the cold (first time ever going above 90%). By the time the battery was at 485k however. we had to unplug and go. I turned pre-heat on immediately after plugging in.
Another way to ask my question here is what was your regen ability when you started? If you didn't have regen for a good portion then that is one possible explanation for decreased range than normal (depending on how flat your drive was).
Regent was quite low as the car was at -18c. With brakes cold, one won’t get any regen if any until they warm up. The drive was relatively flat on the highway the entire trip.
Did you preheat the cabin before your return drive? Heating the cabin from the battery pack - especially preheating - will really cut your range (i.e, consume a lot of battery power). I assume your regen was limited on the return?
Only pre-heated the cabin for 3 minutes before we left to get the temp at least to -5 from -19c. Regen also limited as the car was super cold.
-18c is fairly cold and if you use the cabin heater at the beginning of a trip when the motors are cold then you'll consume a lot of electricity heating your cabin's air.