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The only such noise I ever hear is during home charging (32a). Occasionally it sounds like someone is lightly slapping the side of the car once or twice at most. Other than that my 3 is dead silent both on the road and at SCs (though I've only SCd twice).
P3D, VIN 0999XX built late Sept 2018.
PS - for you guys affected by this while driving share your config. Will help isolate if it's only the PUPs, etc. since the noise described sort of sounds like coil bind on lowering springs due to improper rotational alignment.
Wouldn't be surprised if a bunch of PUPs got installed wrong during build or some such. Springs need to be aligned damn near perfect or they will make a certain pop and drive you totally nuts..
It’s not a diagnostic issue—it’s whether there’s an easy fix. The frame can not be moved with the battery removed because the frame isn’t as robust as previous models.
I had that thought of injecting an expanding foam—curious to see schematics. Hope it would not create a mess if the battery were ever accessed. It seems the rear floor may have plate that in common.Sounds like metal flexing between the frame and the battery pack, possible fix could be a could of small holes and spray in closed cell foam to fill the void and stop the metal on metal contact between battery pack and the floor of the car....
I had that thought of injecting an expanding foam—curious to see schematics. Hope it would not create a mess if the battery were ever accessed. It seems the rear floor may have plate that in common.