Thx!
The problem with air suspensions is that unless Tesla is doing wildly different, they're *all* unreliable long term and *stupidly* expensive to fix when they break. Audi, Mercedes, Lexus, Dodge, GM, and Land Rover fans should all be able to vouch for that. They're a neat toy for people who don't own cars outside of the warranty period, I guess.
Even though I have the air susp on S. I find the risk of failure likely to not be in a remote environment, and I enjoy the qualities of the ride it possess. It will fail. As all things do at some point. Most original owners will have moved on to a new car thus leaving the issue to next owner. I would also say this is a case in many of the brands you mention above. Second owner will get the bill.
It would be interesting to see the shop manual for replacement repair of air suspension system or individual components on the Model S. The procedure could be telling on how it is was created in thought, and how the system would be maintained after an individual component fails.
Since 2009 I have towed on avg. 10-12k a year with an Airstream behind me. Mountain passes and some of the worst back country if you call them roads. I need to be able to limp home not awake to a Suburban that looks like it was in an episode of Lowriders.
Had friends that have experienced failure during group trips. We often travel in caravans with a good old fixit guy that runs cleanup in the back. It happens. Air suspension fails. They can also really mess with or render completely ineffective good towing setups.
To compare the trucking industry with air ride suspensions for a multiple of reasons is not an apples to apples comparison to passenger cars or SUV's. Those types of suspensions in trucking market are more to protect the cartage than provide a stellar ride experience for the operator. I would also hazard to guess that the truck/bus market probably gets more maintenance than the average passenger car/truck(not always though).
The overall quality of the air suspension has improved. Mainly through protection the vital components from long term exposure. What was before a gimmick is now getting better. Still more to go wrong in my opinion.
From Wiki:
Air bag or air strut failure is usually caused by wet rust, due to old age, or moisture within the air system that damages it from the inside. Air ride suspension parts may fail because rubber dries out. Punctures to the air bag may be caused from
debris on the road. With custom applications, improper installation may cause the air bags to rub against the vehicle's frame or other surrounding parts, damaging it. The over-extension of an air spring which is not sufficiently constrained by other suspension components, such as a shock absorber, may also lead to the premature failure of an airspring through the tearing of the flexible layers. Failure of an airspring may also result in complete immobilization of the vehicle, since the vehicle will rub against the ground or be too high to move. However, most modern automotive systems have overcome many of these problems.
Air line failure is a failure of the tubing which connects the air bags or struts to the rest of the air system, and is typically DOT-approved nylon air brake line. This usually occurs when the air lines, which must be routed to the air bags through the chassis of the vehicle, rub against a sharp edge of a chassis member or a moving suspension component, causing a hole to form. This mode of failure will typically take some time to occur after the initial installation of the system, as the integrity of a section of air line is compromised to the point of failure due to the rubbing and resultant abrasion of the material. An air-line failure may also occur if a piece of road debris hits an air line and punctures or tears it, although this is unlikely to occur in normal road use. It does occur in harsh off-road conditions but it still not common if correctly installed.
Air fitting failure usually occurs when they are first fitted or very rarely in use. Cheap low quality components tend to be very unreliable. Air fittings are used to connect components such as bags, valves, and solenoids to the airline that transfers the air. They are screwed into the component and for the most part push-in or push-to-fit DOT line is then inserted into the fitting.
Compressor failure is primarily due to leaking air springs or air struts. The compressor will burn out trying to maintain the correct air pressure in a leaking air system. Compressor burnout may also be caused by moisture from within the air system coming into contact with its electronic parts. This is far more likely to occur with low specification compressors with insufficient duty cycle which are often purchased due to low cost. For redundancy in the system two compressors are often a better option.
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In
Dryer failure the dryer, which functions to remove moisture from the air system, eventually becomes saturated and unable to perform that function. This causes moisture to build up in the system and can result in damaged air springs and/or a burned out compressor.