bkp_duke
Active Member
It's very possible that the cast structure is stronger than the equivalent parts today, so an accident would probably already need to be fairly severe to damage it, meaning you're already going to have significant repair work in that type of accident anyway.
Yes, it's different. Yes, it might have problems. But that could be why nobody else has pursued it much. It may actually turn out to be better for the rare cases where there are heavy accidents.
Probably lots of engineers never fully considered the thought out fully--they hit the "that's a bad idea" block early on and their brain stopped. Often times, closed thinking is the only impediment to a revolutionary idea.
While this is true of the center of the car (A pillars to C pillars - you want that area as stiff as possible), you want to make the areas outside of the center fold like an accordion in the event of a crash. It's this absorption of the kinetic energy by the crumple zones front and aft that result in far less force being transferred to the occupants of the car. So there is a fine balance needed for structural rigidity and crumpling in the event of a serious accident.
I would put good money on the fact that the Gigacast pieces are probably intentionally thinner outside the pillars, specifically so that they fold up properly in a crash.