I've found when discussing this topic many people make two key incorrect assumptions that may affect their reasoning:
- Assuming that a battery pack with a complex array of thousands of cells managed by a sophisticated battery management system will behave and react similarly to a single cell on a test bench. Statements like "degradation due to cycle wear is linear" fall into this trap. Each individual cell will act like a single cell. But the group may not.
- Assuming that 0% and 100% on the Tesla's screen exactly correlate to 0% and 100% at the cell level, respectively (however those levels may be defined). Statements like "it's really bad for your battery to drive under 20% charge" fall into this trap.
For the:
1) Researchers most often use multiple cells at each measuring point, and they present the spread between single cells. This spread is often not more than a single percent up and down from the average. This shows that the spread between cells are not big.
Between research we also see quite small difference, mostly not more than a few percent.
If we take four thousand cells of the same cell and use them together they will probably behave quite close to the middle of the spread, thats the average line in the research report. For some tests the heating/cooling system vill preserve the cells better but for all normal tests where the temperature do not spike and need cooling the test and the real world probably is quite close.
And degradation is more or less linear.
For example if a 100-0% SOC with X C current during the cycles produve a very straight line( until 20% degradation as I have written about before, at 20% the line will droop and the battery is considered used up, by industry standard and by researchers).
2) 100% SOC is 4.20V per cell, this is the same as Tesla use for 100% SOC on our screens.
Tesla use a 4.5% buffer in the bottom, so 0% on our screens is about 4.5% SOC on the cell level.
0% is 2.50V/cell set by the cell manufacturers.
With SMT I can see Max battery voltage= 403 volt, which is 4.20v/cell( 403/96s)
Min battery voltage 241V, which is very close to 2.5V/cell ( 2.51V).
The statement to go below 20% is crap, as lithium oion batteries of this type degrade less the lower SOC you have, both during cycles and during not used.
The BMS keeps the pack safe buy disconnecting it before it get below the minimum voltage.