Specifically, he makes a few bold predictions.
- The battery is air cooled instead of liquid cooled, which is a great way to drop battery costs Highly unlikely
- The battery pack is probably the same thickness as a Model S despite longer cells (70 MM vs 65 MM in S/X) 5mm, 2/10 of an inch
- Most importantly, Li-ion cells once manufactured need to be 'aged' by very slowly charging & discharging them over a few days, using expensive equipment, which requires these cells to be stored at a production location. This is why cell manufacturing needs a large foot print and expensive. Randy's contention was this was short circuited by TSLA by building the packs first from cells and then 'aging' them in the battery packs
Where is there any savings from aging cells in a pack vs out of a pack? The time requirement will be the same. Worse, any cells that fail during aging will have to be pulled out out of a pack, which probably means a whole module gets pulled. Terrible idea.
Now I am not a battery expert by any stretch and this all sounded somewhat far fetched to me and I didn't give it much credence.
Your initial instinct was correct.
This is only possible if the connectors are between cells rather than on top of cells, strongly hinting that the battery is air-cooled and not liquid cooled and validates Carlson's first hypothesis
Not true at all, see above comments
This was again a Carlson prediction, that it was infact the packs being 'aged' as opposed to the cells. This closed the loop for me on why the pack costs could approach $100 / Kwh with the industry at more than twice the cost with prismatic cells.
Again, see above comments
Now here is the best part. In a different
article Carlson runs the math and arrives at a 44 KWH capacity for the base Model S. This seems reasonable given that an S60, a larger, heavier, and a higher Cd car can achieve 210 miles.
It's not at all reasonable. 44 kWh with 10% buffer might provide 39 kWh usable, which would mean 185 Wh/mi. Model S is around 290 Wh/mi, (85kWh, 77kWh usable, 265 mile range). Expect a 50-55kWh pack for the base Model 3.