Please let me know what they say about the load wind noise and the windshield sitting too far below the glass roof. The wind noise in my 3 is way too loud. Sounds like it is a combination of driver’s side window noise, general windscreen window noise, and of course, the omni present road noise.
In terms of rattles, I get the rear creaking when I accelerate and slow down but it seems to come and go. Thankfully I have not yet heard any real “rattles”, but I do have the odd “flex” and “parts moving around” sounds when I go over bumps. I am trying not to think about what it will sound like a year from now and then some - hopefully this is what it is and won’t get worse.
But the wind / road noise really makes taking long trips a bit of a pain
The wind noise was on the laundry list of items and interestingly the technician who was sitting in the passenger seat on the 30-40mph test ride said he could hear that the noise sounded abnormally high.
He said that the windshield needs to be flush with the roof glass or it needs to be above the roof glass by no more than 2 mm if I understood him correctly.... as the windshield is supposed to break the wind down to the roof vs the roof line breaking up the wind and causing loud buffeting.
In my case the windshield on one side is
below the roof glass. In cases where the windshield is below the roof glass it can't be more than about 1.75mm below and in my case it was over 2.5mm below. They had to reference the car specs to find this out.
If it looks like your windshield is below your roof line you should measure it with calipers, if it's over 2 mm you can argue that Tesla needs to replace the windshield to get it in spec.
The service adviser commented that sometimes it's "more trouble than it's worth" to replace the glass, but when I asked the tech if he would have it replaced on Tesla's dime with it being out of spec he said absolutely he would.
So I asked them to get it done. They outsource glass replacement so I don't know if this means I get the car back and have to have the windshield replaced at a later date or if they will get the glass replacement done while the car is in their care.
I got a text last night that "work is progressing" on my vehicle. I will see what they have to say about it today. I do know the technician said he was going to do his best to solve my primary complaint of a rattle in the passenger rear door area but I could tell that he didn't have high confidence of what it might be.
We know that these cars can be built tight as evidenced by owners who report zero issues. The one I rented on Turo had zero problems. We also know that Sandy Munro's engineering firm that completely disassembled the car did not have anything publicly negative to say about
how the assembly was done or reasons why the car would be more susceptible to creaks/rattles. If the design itself was crap then it's hard to believe that two of Munro's engineers would have bought the car for themselves after seeing all of its warts (on the other hand they also would know exactly how to resolve any noise issues on their own without bringing the car to Tesla).
All I can chalk it up to is rushed/sloppy production... which can happen with any make/model of car. It will take things like owner sat surveys over time to really determine how the cars are holding up and if they have more noise issues than other brands.