I suspect Tesla used the large front bar to improve turn in on the P+. The PD uses the front drive to pull the front into and through corners so the big bar is not needed.
+1 Also consider most existing P85 and P85+ aren't using the newer ball-jointed links, which will favor impressions of turn-in on the later models. Friendly reminder, Lola. How did you make out with those calipers?
It might confirm the 28mm / 22mm early SAS P85D bar diameters, that Sorka found. I'll be at an event this month, where I'm sure we can poke around and observe a few more specs. Once again, mine are 24mm front / 20mm rear, March coil P85D. Yet to get any confirmation of other's specs (85D, P85+..).
Particularly for folks testing the early, and receiving the later P85Ds, an option may be to work with Tesla and have the dampers sent back to Bilstein, to be valved back to conforming to what you originally bought. I believe Poway, CA, can do this and they obviously would have the damper specs to conform to the old part number. They won't modify an OE part, but the argument here would be that original OE is specifically what you are asking for. Then, you're set with a retorfit of the 28mm / 22mm bars (probably much easier than getting those dampers out). What I don't know is if those funky air springs are set by the car's software, or sealed at manufacture?
I'd be willing/interested in getting together an early SAS/late SAS/coil P85(90)D comparo. PM?
So, it it verified that the sway bars are thinner on the PD (pre- or post april)?
See above. Yes, from what we know so far.