Ichabod
Member
Truer words have not been said.Unless they form a committee.
You can install our site as a web app on your iOS device by utilizing the Add to Home Screen feature in Safari. Please see this thread for more details on this.
Note: This feature may not be available in some browsers.
Truer words have not been said.Unless they form a committee.
I don't disagree with anything you say in principle. The facts remain the same. Change creates risk for a vertically integrated company too. Change costs money for a vertically integrated company too. The difference is that competitors have economic motivation to do those things that is clear and well defined. Gains in efficiency and quality yield real, quantifiable benefits to the supplier. Yes, there are things that get in the way, your are right. The problem is that when vertically integrated, those extrinsic motivations disappear to the mid level manager in charge of what is now an internal department rather than a stand alone entity that must make a profit on its own. To get the innovation and efficiency, you are entirely dependent on having all the right people who are always motivated, aligned with company goals, etc. Tesla no doubt has good people, but the bigger and more vertically integrated you are, the more you are vulnerable to the inevitable bad apple.
And since you are a former Tier 1 supplier, I'm curious if your company was a spinoff of a larger organization. If it was, do you think your company was more innovative when part of a larger organization? If it wasn't ever part of something bigger, do you think innovation would increase if you were purchased by your largest customer?
As before, I don't disagree. The reason the issue came up was my original comment on someone else's explanation about why M3 was going to sell so well. In it they compared similarly appointed 3 vs. others, with the others having a higher price. The response to my question was that Tesla would be cheaper through vertical integration. All my follow on was just to show that vertical integration isn't a guarantee of cost savings, by any means. In reality, it's not binary at all. There can be benefits, there can be drawbacks. That was really my point. Vertical integration is not inherently positive, but just a different approach, with both positive and negative consequences.Institutional knowledge sometimes also leads to institutional complacency/inertia. NVidia and Mobileye are examples of where a supplier is capable, but may not see eye-to-eye on roadmaps with Tesla on roadmap, so Tesla instead of waiting for supplier to come to their side, chose to go it themselves. By having better feature/performance than the off the shelf stuff you get from Mobileye or NVidia, Tesla can stay ahead on technology/features, it may cost more, but it adds to the value of the car, and also adds to intangible value in the brand, so financially it could also be beneficial, but won't show up directly in the balance sheet.
I'm not arguing that Tesla would and should in-source everything, but whatever they choose to in-source, benefits them either technologically, financially, or logistically, or a combination of these. And how they choose to balance between these factors is dictated by the mission. Better technology helps spread adoption of EV, helps making more EV's quicker. Better financial results help drive down the price, provide more cash, which funds more expansion and helps making and selling more EV's quicker. Logistic improvement reduces product ramp time and manufacturing cycle time, improves capital efficiency, allowing them to grow faster and sell more EVs faster. I feel like we're talking about in-sourcing like it's a binary issue, but really it comes down to a combination of numbers, I trust that Tesla has crunched the numbers.
I'm sure it could work out that way. However, I think the main thing I would point out is that those cost saving changes are going to be made by the supplier, because if they don't, the competition will, and you lose the contract. True, not always, but when an opportunity presents itself to make yourself more competitive, you are probably going to do it, even if your bottom line doesn't increase, because your profits will definitely decrease if you lose the contract because someone else is making the change.In reverse order: Was large organization, not spin off, left Tier 1 to do more advanced and challenging technical things. Got tired of quoting actual working solutions and getting undercut by a solution that ended up not working.
Which leads into the advantages of vertical integration.
If you are a supplier, the OEM lets you make some profit. If you make a cost saving change, most of that is going to go into a price cut to the OEM. Supplier takes all the risk, and get little reward. (and cost down is needed due to pricing agreements).
In a vertical setup, the cost of development is the same, but there is a larger bottom line improvement, so there is more motivation to do it.
Tesla is also in the advantageous position where they do not have long standing entrenched ways of doing things, nor do they have a huge existing human capital base to keep busy. So they have the freedom to do it different the first time. Starting from a blank sheet with a guaranteed volume lends itself to a different approach than Tier 1, where the vehicle line might get cancelled after you've already tooled up for it.
For technical people in Tesla, it seems like they need to innovate or else there is no justification for their position/ replace with crank turner.
As before, I don't disagree. The reason the issue came up was my original comment on someone else's explanation about why M3 was going to sell so well. In it they compared similarly appointed 3 vs. others, with the others having a higher price. The response to my question was that Tesla would be cheaper through vertical integration. All my follow on was just to show that vertical integration isn't a guarantee of cost savings, by any means. In reality, it's not binary at all. There can be benefits, there can be drawbacks. That was really my point. Vertical integration is not inherently positive, but just a different approach, with both positive and negative consequences.
I'm afraid Tesla probably won't address that root cause. But since they're going for full vertical integration, I doubt it matters. More worrisome is the chaotic and poor communication *within* the company.While I appreciate Elon taking responsibility for the supplier's F up on the battery pack line, I'm surprised* none of the analysts asked what Tesla was going to do to avoid that situation in the future. I'm glad that Tesla has the capacity to take these operations in-house and kick butt and do it better than their supplier, but it would also be nice to know if Tesla was going to take steps to identify their failures in supervision of contractors to avoid this type of situation in the first place. Not the first time they have been burned by suppliers, so not sure there is any evidence of them getting better at it. And their response is the same every time -- take it in-house. Seems like their are not addressing a root cause, which is not properly supervising their contractors.
Eventually. But not until the market is saturated, and it's nowhere close to saturated.Stationary batteries are a manufacturing widgets low-margin competition.
That's China. I'm sorry you don't see that as obvious but generic life experience makes this obvious. My claim is TE is < 10% of market value and as such a distraction when the 90% factor of automotive is in a constant crisis.
I vaguely had a high impression of you before, and I can't see how you don't understand that embracing low margin high-risk operations is a bad idea when at best they are small relative to your main operation.
Stop right there: Tesla's in the centralized business as well. Remember Australia?Even in conception it's bad because centralized solar/wind is far more efficient than
It also leads to writing spaghetti code at 2 am Sunday morning
Yeah. They do module assembly for S/X in house as well. The 3 design isn't very different, but there was a blatant screwup in assembly, apparently.Per Earning/CC
To date, our primary production constraint has been in the battery module assembly line at Gigafactory 1, where cells are packaged into modules
Question - For S/X, cell packaging is in house right? So this is not like something new for Tesla right?
This is a very good example of the sort of thing where I have reason to believe that they know how to fix the problem and will fix the problem.(The more familiarity and know-how they have on this, the quicker the turn around will be)
Good god, I can’t tell you how many times I’ve decided to simply scrap the steaming pile that was handed to me and re-write it from scratch instead of trying to decipher and correct. (Shudders at the memory.) I’m glad I don’t program any more.
Thanks.Yeah. They do module assembly for S/X in house as well. The 3 design isn't very different, but there was a blatant screwup in assembly, apparently.
This is a very good example of the sort of thing where I have reason to believe that they know how to fix the problem and will fix the problem.
If the problem were in an area where they had a record of previous failure to fix problems, I'd be a *lot* more worried.
Well, given the news of the past few days, I want to comment on where I see things are now and how I think things may play out in the next couple of months. This is a synthesis of both the official comments from Tesla as well as a number of news stories and commentators.
My view is that Tesla tried to ramp up in September as expected... and ran into battery weld problems. As they diagnosed the issue, they realized the zone 1 and 2 automated production line wasn’t working right and after some diagnosis, realized it was total crap. Tesla Grohmann people had some choice words in German. All vehicles delivered this far have manually built battery packs. Hence the “hand built” commentary as reported by a number of news outlets. The quality of the Model 3’s we’ve seen thus far don’t jive with hand welded body in white. But hand built battery modules... sure, we can’t see that and clearly that is what is going on. There was an electrek article on the hand building of the packs in the early summer. I suspect the Panasonic comments about production starting soon have to do with the first fix that Musk was talking about, but didn’t clearly delineate. They are expanding the hand building of the first two zones of the battery module assembly, including conscripting some Panasonic employees to do so... hence the complaint by an Electrek commentator with very specific info.
The real fix is fix #2, where Tesla’s “A” team of advanced automation folks including ones from Germany are redesigning zone #1 and #2 but that will take some more time. From Musk’s comments, I think they are expecting end of this month or beginning of December for that fix to be operational. If it works, they are able to make Dec = Oct and get possibly multi-thousands/week run rate. If not, they still have the production rate of fix #1.
So how fast is fix #1? Don’t know, but it has to be fast enough for it to be worth doing. WAG is that it is between 200 and 500/week, enough to get the rest of the production up and running at the initial clip so that Dec = Sept. likely this is at high cost, including a really high reject rate, but still, the cost of doing nothing is high too.
We have seen a steady stream of Model 3’s trickle out to delivery. I assume they restarted manual battery pack production at the initial slow rate once they figured out the automated line was borked. The VIN numbers will increase just based on that. The lull we saw was the period when they weren’t building any packs that pass QA/QC at all (or exceedingly few) with the automated line.
So let’s say through October they built and delivered about 600 Model 3’s. Let’s say they can build 50/week until fix #1 is in place in another week and go to 200/week, then 350/week. That’s 650 for November. 400/week in first week of December. Then fix #2 goes into place by 2nd week. So we hit 600/week by then, then 1,000, then 1,500. Production would then be 3,500 for December, for a total of 4,750. Seems plausible to me but with huge error bars. Could be 2,000 for 2017, could be over 5,000.
As for the market, well, we will likely get over exuberant once production does seem to get going somewhat. If fix #2 does seem to be likely, the market is likely to front run it. Likely we will be then disappointed by the Jan delivery realities, but if fix #2 is real by then, it won’t matter. If not, fix #1 won’t satisfy the market for long. My assumption is also that fix #2 is coming soon enough to not try to do major steps like shift to non-LR packs only in order to stretch out battery modules to vehicle ratio. The non-LR still has to go through EPA approvals, so maybe if fix #2 is later, they can do that for January.
Probably not a sufficient defense but one of the arguments was bailout saved hundreds of suppliers and thousands more of jobs. We're probably better off with a multitude of players as Tesla has shown the way. I look forward to the day when Tesla has to be broken up on anti-trust grounds. Remember the split of DuPont and GM during the Eisenhower administration? Also, stock of the individual utilities went up over 1000 percent after Roosevelt broke up the trusts. I know, Neroden will straighten this out for me; he's older, though half my age.
View attachment 258157
1. Charge port connector 2. Fast charge contactor assembly 3. Coolant line to PCS 4. PCS – Power Conversion System 5. HVC – High Voltage Controller 6. Low voltage connector to HVC from the vehicle 7. 12V output from PCS 8. Positive HV power switch 9. Coolant line to PCS 10. HV connector to cabin heater and compressor 11. Cabin heater, compressor and PCS DC output fuse 12. HV connector to rear drive unit 13. HV pyro fuse 15. HV connector to front drive unit 16. Negative HV power switch 17. Connector for 3 phase AC charging
The M3 pack has many more components than the S/X pack not just cells and cooling.
First of all, I only chose seats because I was tired of referring to widgets. However, your example is perfect. First, that 10% not held by the big 5 is an array of small companies trying to innovate like crazy to be a big boy.
Second, the fact that there are 5 large companies focused like lasers on making seats means they are going to be pretty darned good at it, more than likely.
So my upstart in Slovenia can't be competitive, even though one innovation that gives it an advantage opens up a market for 10s of millions of parts per year, while Esla can bring it completely in house, has only one customer, but yet they are going to lead the pack in innovation and efficiency?
If you recall they had issues with the beer 100KWh packs.
Leave it to neo to find a post from a week ago to comment on. Yes, I like beer.. you know it, I know it and the American people know it.100 KWh of beer on the wall, 100 KWh of beer?...
So, admittedly the analysis is difficult, but do you have a number for how much profit Tesla is making per vehicle? Is there a meaningful way to come up with such a number?
In business, investing in something that ends up losing money is bad. On a personal development level, sure, let's all agree that failure is a good teacher. When trying to make money, I think we'd prefer that we just go ahead and do that, not entertain ourselves with failures.
As far as BMW being a vulturous company, blah blah blah, all I can say is, "huh?"
I haven't seen even the slightest suggestion that Tesla is some kind of corporate do-gooder helping other companies through their challenges with gentleness and love.
Wasn't Elon's strategy to hire multiple contractors and then just fire the ones that don't perform as well? And if noone could do it well enough, just fire them, bring it in house, and sue? Maybe I remember a different X ramp than you do. I'm not criticizing this. This is business not circular series reacharound time.