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Tesla denied warranty for Upper control arms because of Aftermarket Suspension

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Tesla is refusing my repair for upper control arms because I am sitting on eibach springs and have aftermarket swap bars. The upper control arm issue is a very well known and common issue. They even came out to apply their black silicone crap to prevent the creaking just long enough to get out of the warranty coverage. Unfortunately for me, my car wasn't sealed in time and water damaged the ball joints prior to application. Now tesla is flat out refusing to touch the car that's still in warranty. I've filed a NHTSA complaint. I am sick and tired of Teslas shady business model. I understand that I am running aftermarket parts but that doesn't change the fact that even non modified cars have this same creaking issue. We(the Tesla community) need to force a recall on this part somehow. Tbh it's not even about the money at this point. I can just go with MPP and be done with it. It's the lack of responsibility for their *sugar* build quality that is upsetting. And that I will not let go. I'm gonna see it through that they replace this part or I'll lemon my car. This is the 4th time I've complained about this same issue in my 40k of driving.

A little late to the party here, but I'd hardly call Tesla's business practices shady for denying warranty coverage on a modified car. That's pretty standard practice across the entire industry. If you modify the suspension, even by fitting lowering springs, then you pretty much give up your right to warranty coverage on the suspension.

Do you realize that it's easy to destroy control arm bushings on a lowered car? Someone who doesn't know that the control arm bushings have to be "reset" (for lack of a better term) when the car's height is altered will just about guarantee premature failure. I've seen many backyard mechanics do it wrong because they don't know any better. They fail to loosen the pivot side of the control arms and then reset the arm to the new ride height before properly tightening/torqueing the bolts. This puts the bushings in constant tension or compression at all times, even when the car is parked and always leads to earlier failure. And It's easy to skip that step if you don't know what you're doing, since the pivot bolts wouldn't otherwise even need to be touched. I'm not saying that's what happened with YOUR car, but I'm simply saying that's the reason why manufacturers tend to deny warranty coverage on suspension components when the suspension has been modified. There are just too many variables that can cause damage/failure and they shouldn't be held responsible. I modify all my cars with the understanding that I have no reasonable expectation of warranty coverage for anything related to my modifications.
 
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.... under the federal Magnusson Moss Warranty Act, Tesla has to prove that your mod caused the issue. ...

Not exactly. It's not just about cause. They can simply claim that the modified part "contributed" to the failure. And common sense tells us that lowering springs can absolutely contribute to issues with control arms. The MMWA would not help the OP here.
 
Someone who doesn't know that the control arm bushings have to be "reset" (for lack of a better term) when the car's height is altered will just about guarantee premature failure.
FYI, on a Model 3, there are only two bushings on the front axle the manual calls out as needing to be tightened this way:

1) The lower bolt on the shock where it bolts to the lower control arm.
2) The FUCA to FUCA tophat. Tesla uses a special tool to set this correctly when it's off car. For lowered cars with stock FUCA arms you have to figure out how to get in there with the suspension loaded by using something to lower the car onto with the tire off. Aftermarket FUCA arms don't use bushings here and don't need this.
 
The FUCA is actually trivial to set, I can't understand why so many people do it wrong and why *every* Youtube video shows some jackass standing on the lower control arm while going full MMA on the upper.

Just pull the frunk and measure the position of the FUCA relative to the frame with a ruler before you begin. Then start your suspension swap, loosen the FUCA, tighten it up out of the way, swap shocks with ease, then set the FUCA to however much lower (higher) you want with the ruler. It's sooo easy and the whole job can be done with one hand and no feet.
 
then set the FUCA to however much lower (higher) you want with the ruler.
And exactly how much higher is that at the FUCA when you want X mm of change of vehicle ride height? The FUCA is a ratio of the wheel or shock heights.

Seems way easier to just set the car down on a jack or block on the lower control arm and then tighten it that way with the suspension loaded.
 
The FUCA ball joint moves exactly with ride height, not at a ratio.
You can't know if the car is at ride height when the front wheels are at different heights so you can't just support one corner on a random block and assume that's the right FUCA angle.

Screenshot 2022-04-08 205550.jpg
 
The FUCA ball joint moves exactly with ride height, not at a ratio.
You can't know if the car is at ride height when the front wheels are at different heights so you can't just support one corner on a random block and assume that's the right FUCA angle.

View attachment 791654

What I have done on many cars is this---- measure the distance between the hub center (or the middle of the center cap) straight up to the bottom of the fender while the car is on the ground. This gives me a base measurement to work off. Then if I'm installing lowering springs or even a coilover kit, I can work off that base measurement to set the proper ride height before tightening any suspension parts. So in other words, if I know that the car sits at 13" from fender to hub center on the stock suspension and I'm installing lowering springs that will drop the car 1", then I can simply put a floor jack under the lower control arm to raise the entire assembly 12" from hub center to fender in order to tighten down the suspension under load. This works great and is a good way to ensure that you don't destroy bushings prematurely.
 
Not exactly. It's not just about cause. They can simply claim that the modified part "contributed" to the failure. And common sense tells us that lowering springs can absolutely contribute to issues with control arms. The MMWA would not help the OP here.
100% this is always a good laugh on the F150 forum when folks install aftermarket lifts and stuff breaks and they are *shocked* that Ford won't cover S**t ... modifying the suspension is a great warranty delete
 
It seems we're passed the warranty denial but I'd like to just add that the OP shouldn't feel too bad. Other brands have been just as harsh for longer and worse yet, on purpose built track cars. For ex, take the Porsche GT cars which are purpose built track cars for the street, ie. you can track them cuz that's what they were intended to do. However, the fine print... it will void your warranty if you do track or mod the car. The irony...! :D

That said the OP could bring case to arbitration and probably win because the joints are a known defect. And the MMA forces Tesla to prove the chain of failure which they won't be able to nor imo would they even bother too given the resources required especially in light of the known defect.
 
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100% this is always a good laugh on the F150 forum when folks install aftermarket lifts and stuff breaks and they are *shocked* that Ford won't cover S**t ... modifying the suspension is a great warranty delete

Jeep owners are even worse...except for me : ^) I have two Jeeps (2012 and 2017) and never did anything crazy and anything I did was done with not voiding the warranty.
 
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Jeep owners are even worse...except for me : ^) I have two Jeeps (2012 and 2017) and never did anything crazy and anything I did was done with not voiding the warranty.
the worst ones are diesel truck owners cutting out the exhaust system/ chip tuning and then later complaining when the powertrain warranty is voided and they sit on thousands of $ repair costs ... lol
 
...That said the OP could bring case to arbitration and probably win because the joints are a known defect. And the MMA forces Tesla to prove the chain of failure which they won't be able to nor imo would they even bother too given the resources required especially in light of the known defect.

Disagree. I've been through this before and if you modify the car in relationship to a part that failed, then it's game over. You lose. It really doesn't matter if the part in question is known to have a defect or not. Like I mentioned earlier, the MMWA has a provision that the manufacturer has to claim that the modified or aftermarket component somehow contributed to the failure of the control arms. That's a slam dunk win for the manufacturer when you're talking about an issue with controls arms on a lowered car. That's about as black and white as it gets. I understand that the control arms are an issue even on unmodified cars and I'm quite sure that Tesla could honor the warranty replacement on good faith if they chose to do so, but if they denied warranty and it went to arbitration, Tesla would 100% win quite easily.
 
Disagree. I've been through this before and if you modify the car in relationship to a part that failed, then it's game over. You lose. It really doesn't matter if the part in question is known to have a defect or not. Like I mentioned earlier, the MMWA has a provision that the manufacturer has to claim that the modified or aftermarket component somehow contributed to the failure of the control arms. That's a slam dunk win for the manufacturer when you're talking about an issue with controls arms on a lowered car. That's about as black and white as it gets. I understand that the control arms are an issue even on unmodified cars and I'm quite sure that Tesla could honor the warranty replacement on good faith if they chose to do so, but if they denied warranty and it went to arbitration, Tesla would 100% win quite easily.
You're just assuming they'd win. They, Tesla has to PROVE the lowered stance caused the part to go bad. The fact that there's a TSB on the part proves that it was bad before. Go read the law. W/O MMA changing the tires could void your suspension, duh. Just because the springs are in close proximity it doesn't mean it's an auto void like you assume.
 
You're just assuming they'd win. They, Tesla has to PROVE the lowered stance caused the part to go bad. The fact that there's a TSB on the part proves that it was bad before. Go read the law. W/O MMA changing the tires could void your suspension, duh. Just because the springs are in close proximity it doesn't mean it's an auto void like you assume.

But they don't have to prove it caused anything. Read the MMWA. It only says that they have to prove that it contributed to the failure. It doesn't necessarily have to cause anything.
 
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W/O MMA changing the tires could void your suspension, duh.

If you replace your factory tires with the original size tires, I'd agree that you'd really have nothing to worry about as far as warranty claim denail. But if you decided to go with larger/wider tires and ended up with suspension issues, then any manufacturer would be within their rights to deny warranty claims on suspension parts. It amazes me that people don't understand how this works.

Like I said though, manufacturers can still honor the warranty in good faith. And many do, if for no other reason than to keep their customers happy. But if they decided to take a stand and deny warranty coverage, they'd win for sure.
 
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If you replace your factory tires with the original size tires, I'd agree that you'd really have nothing to worry about as far as warranty claim denail. But if you decided to go with larger/wider tires and ended up with suspension issues, then any manufacturer would be within their rights to deny warranty claims on suspension parts. It amazes me that people don't understand how this works.

Like I said though, manufacturers can still honor the warranty in good faith. And many do, if for no other reason than to keep their customers happy. But if they decided to take a stand and deny warranty coverage, they'd win for sure.
So no answer then huh?? :rolleyes:
 
How are they going to prove it contributed to the failure then mr. semantics?

In the case here, it's common sense. Lowering a car affects suspension geometry. Control arms are part of suspension geometry. If they fail, it's common sense that altering the suspension geometry can easily contribute to failure. That's why the MMWA was written that way.....it specifically states that the manufactuers don't have to prove causation.
 
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