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Tesla Model S Fire Discussion Thread

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Btr_ftw

Court Jester
Dec 19, 2015
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2,118
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After looking at article after article about Tesla fires, I'm starting to see a pattern here. They seem to mostly originate from the same place in the car. The front of the car... (duh) but more specifically the front drivers side.

Full disclosure here. I have owned more than a couple Teslas and some of them were fire salvaged cars... and guess what? ALL of the fire car's I've owned the fire originated from the front of the car, specifically the drivers side. Ok no biggie. Then I see a new thread the other day about ANOTHER Model S that caught fire IN THE SAME LOCATION. I know that there is a high concentration of wiring harnesses up front along with the fuse boxes but something is up, why does it come from the front, and why the front driver's side?

Something
has to be going on here. I understand that my sample size is too small to make a conclusive answer, but given that Teslas don't catch fire very often I feel that I'm not too far off base.

So lets analyze some Tesla fire trends shall we?


No accident, no impact, happened while driving fire originated from front drivers side.

3rd-model-s-fire.jpg



France Fire, no accident, happened while driving, car made a loud noise. Fire started from front drivers side.

Tesla-Model-S-fire-france.jpg




I personally OWN this car. This is the car that caught fire in Canada. Guess where the fire started? Front drivers side. No accident or impact, just caught fire in the garage

14d2eea6944bdddda32d304595ce6bdc576cbc83.JPG



Another one of my personal cars. Guess where the fire started? THATS RIGHT THE FRONT DRIVERS SIDE

28864945873_80f5539499.jpg



And most recently.. no impact, not driving, no accident.... Can anyone please help me determine where the fire started? Might be the front drivers side but not sure


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I reallllllllllllly think there is something more here.
 
According to the article I read from the FB group, the last one fire investigators said started from the condenser for the BMS system. I'm assuming that means the fan for the left side HVAC condenser, since there isn't a separate heat pump for the BMS and radiators/condensers don't really seem like they can catch fire themselves.

Here's the article, and the quote:

Tesla Model S caught fire in Yorkshire, Tesla says cause is due to a crash 2 months before the fire

Coates’ insurer investigated and told him that they tracked the origin of the fire to a “condenser for the BMS” located behind the bumper – near the wheel well.
 
According to the article I read from the FB group, the last one fire investigators said started from the condenser for the BMS system. I'm assuming that means the fan for the left side HVAC condenser, since there isn't a separate heat pump for the BMS and radiators/condensers don't really seem like they can catch fire themselves.

Here's the article, and the quote:

Tesla Model S caught fire in Yorkshire, Tesla says cause is due to a crash 2 months before the fire

thats interesting, I wonder what they mean by that.

the BMS is a circuit board that lives in the rear of the pack thats not cooled in any way. perhaps they mean the condenser for the the battery itself? but even that wouldn't make any sense. so do they mean that one of the condenser fans caught fire?
 
do they mean that one of the condenser fans caught fire?
That was my theory on how to understand it. The Karma that caught fire in a parking lot was blamed on a cooling fan in the front, too.''

Another thought, which doesn't help much: I think it's a british investigator, and the english have sometimes used condenser to mean capacitor in electronics, which would seem like a suitable context here.

But I don't think the BMS has large capacitors up front, and there is an HVAC condenser that is used as part of the battery thermal management right where they described.
 
According to the article I read from the FB group, the last one fire investigators said started from the condenser for the BMS system. I'm assuming that means the fan for the left side HVAC condenser, since there isn't a separate heat pump for the BMS and radiators/condensers don't really seem like they can catch fire themselves.

Here's the article, and the quote:

Tesla Model S caught fire in Yorkshire, Tesla says cause is due to a crash 2 months before the fire


I wondered the very same thing in the UK car fire thread:

scaesare said:
BMS condenser? Behind front bumper?

Is that the condenser coils for the HVAC system which in turn provides thermal mgm't for the pack?

In that thread they say it seems to have started between the wheel-well and the front bumper... there's not too much else there than the condenser coils and the accompanying fan.
 
This reminds me of Otmar's "Stretchla" project, where his donor car was damaged in that area and he spent some time digging in to it. Specifically his 2014 blog entries for March and April.

In that area, there's the condenser coil fan motor, the motor controller, and some electric louvers controlled by a small motor, and not much else it would seem.

Here are some pics (credit: Otmar's Blog):

Louvre motor (connector view):
IMG_1773.jpg


Louvre motor assembly:
Louver1.jpg


Air duct behind louvre motor:
IMG_1771.jpg


Fan controller (heatsink side):
IMG_1810.jpg


Fan controller (part #):
IMG_1811.jpg


Mounted item locations:
IMG_1979.jpg



It would seem all these parts are also duplicated on the passenger side, so I wonder what's up with what seems to be a predominantly driver-side issue. My feeling is that the fan motor would be the most likely culprit...
 
Perhaps this is the reason we don't get to do more stuff remotely with the app... ?

Though the percentages are still very low it's wise to have our parking areas prepared for our new "always on" high voltage instruments, versus the "cold soak" of an ICE car eg. smoke detectors in garages, and a procedure for cutting power to the charge cable safely, from as far away from the car as possible, and having a way to extinguish flames. Oh and call emergency first ;)
 
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For what it's worth, when I exceed ~90 mph in my 2015 85D (typically when passing) I get a burnt toast like smell.
These speed bursts last maybe 10 seconds max and the smell lingers for about 30 seconds. Consequently I'm wary of attempting a max speed run in this vehicle. No matter, it's the whiplash acceleration that I like.
Has anyone else experienced this smell?
 
I've been wondering about these "parked fires" too. Partly because my last service (third year on a April/May 2014 build) had job number one as an item that I hadn't requested repair/service for and isn't part of the regular regimen. It could be in a completely different part of the car (I dunno) but in case it was a proactive replacement of something related to this... and because it has "heater" in the part name, I'm just wondering if this is related??

"Replace Battery Coolant Heater due to potential low isolation"
MDL, S, DM, THERM SYS, ELEC BATT HEATER 1038901-00-G