...
The reason I asked the question is that I've read at some point in time on TMC (do not remember which thread and posted by whom) that 6 month is a typical time for a new automotive production line launch from the moment it is assembled to the moment it starts producing at a nominal rate. So I was curious id you give us some insight and perhaps a benchmark for what is a "typical" time for launching these BIW and final assembly lines.
There is a particular problem using 'typical' for automotive, for that matter any production process. That problem is one of definition.
Two particular issues cause constant confusion:
1.
What is 'new'? The vast majority of automotive production processes are, from a manufacturing process perspective, modest changes from prior cases. It is vanishingly rare to have truly all-new. Engines, transmissions, ancillary systems, running gear, third part parts and much more tend to be the same as others already used.
2.
How much vertical integration? Nearly all existing auto manufacturing has third parties supplying most major components, often designing those components (i.e. Tier One suppliers). Those suppliers often provide entire drivetrains (e.g. LG for Chevrolet Bolt, Yamaha for the old Ford Taurus SVO, Peugeot/Mini JV for engines, and on and on).
Tesla is always a bit more difficult to evaluate because they have extensive vertical integration, but also have (for S and X) some absolutely standard parts such as switchgear, coolant pumps, brakes and so on. Even the vaunted BMS, as special as it is, is clever repackaging of industry standard pieces. Because the non-standard parts are so very complex from an assembly process and Tesla is attempting to use almost unprecedented levels of automation we can safely say nobody is very well equipped to guess how long it will take to reach the planned 10,000 Model 3 per month.
Still, Model X experience is instructive. After horrible FWD problems they've finally resolved the issues and there are very few problems. So, how did they do that? One major clue is offered during Fremont factory tours. There is a single automated line assembling doors for Models S and X, front, rear, FWD, self opening and not. Imagine that? Now look at the probable number of innovative assembly and manufacturing techniques used for Model 3. Much we do not know but we do know there are some serious innovations in materials bonding within the BIW. We also know that the recent all-glass roofs have been adopted in part because it makes interior automated assembly easier.
Frankly, there are approximately 500 robots in the Model 3 line, nearly all of which require individual "parameter setting" (I don't say "programming" because for most of them this in line parameter setting is not actually programming. It will take painful months to get all of that right. Once they do we'll see high quality high volume assembly happening. As with the prior door example nobody has enough analogous experience to know exactly how long this will take.
All of us and the markets too want to know exactly how long it will take and when the major worldwide deliveries of all variants will begin. I want to know too. As it happens we'll know when it happens but not before.
(Disclosure: I am not technically qualified to make these judgements. I have visited a number of manufacturing plants that have been state-of-the-art at the time I visited, including plants that built industrial robots. From a process management perspective I recall none of them happened just the way they were planned. Some things went better, others worse. Eventually they were brilliant advances. I conclude that doing things in a new way is less predictable than is the old, tested way. That always leads to uncertain timing. Despite my lack of engineering knowledge I have learned that new things require more patience than do old ones.