Welcome to Tesla Motors Club
Discuss Tesla's Model S, Model 3, Model X, Model Y, Cybertruck, Roadster and More.
Register

CHAdeMO Adapter Tear Down

This site may earn commission on affiliate links.
@wk,
My Guess is your upcoming project will be to supercharge (DC) at your house with all the infrastructure you've implemented. I'm thinking you're gonna learn the protocols and make you're own DC charger.
Which would be Bad Ass!
Am I warm?

Whhhhaaaaaaat? That's crazy talk. I would never do such a thing.... what would give you that idea?

2016-01-21%2021.48.21-1920.jpg
*whistles innocently*
 
Wk, Is that Switch-mode on the right side a boost supply? Looks like it takes 12v from the CAHdeMO port and boosts it up to HVDC and not the other way around. Strange.

If you mean D10, it seems to have a dot on the right which could indicate the cathode.
Does CHAdeMO require precharge on the car before activation? This circuit could be charging up the CHAdeMO side of the adaptor for "precharge". Maybe this is the "Flyback Voltage" value that is in the tech basic screen.
 
  • Like
Reactions: Fiddler
I gotta get caught up on your solar system thread and bench hacking thread, but...

Let's see, 8 (?) Outback radians gives 64kW of 240VAC w/out any utility involvement...

So does that mean that the charger CAN bus has been reverse engineered? I'm curious how programmable the chargers are. I have a project idea where charging ~150-200VDC pack at 10kW would be useful.
 
As I mentioned in the "hacking" thread, we have logged the Chademo charging CAN bus
(while charging a LEAF) and apparently understood the Quick Charge (QC) "mating dance"
well enough to construct a Mini-QC charger, of appromimately 10 kW.

We have also logged the pseudo-CAN (Pilot Line) while Supercharging,
to better understand the SpC charging process. It has been suggested
in the hacking thread that the SpC CAN messages appear in the CAN3
data stream, perhaps sent by the on-board AC 10 kW Charger to/from
the Battery Management Module. The Pilot line is single sided, not
a CAN pair, and runs at 33.3 kHz instead of the CAN3's 500 kHz.

Presumably the Master Charger just makes that Pilot/CAN3 translation,
since it already has both the Pilot and the CAN3 I/O ports, but does
not actually participate in the SpC control logic.

Without any formal documentation, we have had to guess at the
meaning of some/much of the SpC data, but we do see the VIN
go from the car to the SpC. It appears that the car might specify
a maximum current, which tapers off after the battery is about
one third full. Apparently the SpC is free to deliver less than
that "max" current, to implement two-stall (A/B) SpC sharing.

With the QC process, it appears that the car (after the mating ritual)
requests a specific charging current, which the QC is expected to
follow, within some fairly narrow limits. To quit charging normally,
the car requests zero current.

We can share findings, and our guesses, if you are interested, or we
can try to check your discoveries against ours, if you prefer.
We are interested in expanding the group's knowledge through
responsible investigators.

More Later ... Tomorrow AM our EV Gathering group gets to see ...
a real live Model X.
Cheers, Gary
 
Last edited:
As I mentioned in the "hacking" thread, we have logged the Chademo charging CAN bus
(while charging a LEAF) and apparently understood the Quick Charge (QC) "mating dance"
well enough to construct a Mini-QC charger, of appromimately 10 kW.

We have also logged the pseudo-CAN (Pilot Line) while Supercharging,
to better understand the SpC charging process. It has been suggested
in the hacking thread that the SpC CAN messages appear in the CAN3
data stream, perhaps sent by the on-board AC 10 kW Charger to/from
the Battery Management Module. The Pilot line is single sided, not
a CAN pair, and runs at 33.3 kHz instead of the CAN3's 500 kHz.

Presumably the Master Charger just makes that Pilot/CAN3 translation,
since it already has both the Pilot and the CAN3 I/O ports, but does
not actually participate in the SpC control logic.

Without any formal documentation, we have had to guess at the
meaning of some/much of the SpC data, but we do see the VIN
go from the car to the SpC. It appears that the car might specify
a maximum current, which tapers off after the battery is about
one third full. Apparently the SpC is free to deliver less than
that "max" current, to implement two-stall (A/B) SpC sharing.

With the QC process, it appears that the car (after the mating ritual)
requests a specific charging current, which the QC is expected to
follow, within some fairly narrow limits. To quit charging normally,
the car requests zero current.

We can share findings, and our guesses, if you are interested, or we
can try to check your discoveries against ours, if you prefer.
We are interested in expanding the group's knowledge through
responsible investigators.

More Later ... Tomorrow AM our EV Gathering group gets to see ...
a real live Model X.
Cheers, Gary

Well, I have it on good authority that somebody has published an open source implementation of CHAdeMO on the car side:
collin80/JLD505 at debug · GitHub

So, figuring out CHAdeMO won't be a problem. There is already the above open source car side and soon I'll be making an open source charger side as well. How that relates to the super charger, I'm not entirely sure. I haven't personally seen a capture of the super charger traffic between a Model S and the pedestal.
 
  • Like
Reactions: NiallDarwin
wk057, given this and other projects of yours, have you considered whether you could build a "supercharger extension"? a 10ft extension so that folks could still charge, even at a reduced rate, at ICE'ed superchargers by just parking in front of the ICE? :)

I think I discussed this in another thread.

Aside from needing to be crazy big and heavy to be safe, it just wouldn't be safe regardless. Plus the only way to reduce charge speed at the SC would be to intercept and rewrite the data messages on the pilot line... which would need a powered controller.
 
If they continue to build out the SC network at a fast pace, we won't really need this adapter, no?

Slightly off-topic, but:

If they double the density of the 2016 supercharger map, or double the battery capacity, sure. Otherwise imagine that in the hardest conditions like cold and snowing, you can't exit a ~70 mile radius of a supercharger without planning charging, because you won't make it back. That figure is with 1 hour+ waits to range charge. If you only charge to 90% then it's only 60 miles.