Slobodan Ćuk, President TESLAco, Irvine, USA
The goal of developing AC/DC
converters with Isolation and Power Factor Correction (PFC) feature in a single power processing stage and without a mandatory full-bridge rectifier has for years eluded power electronics researchers (see cover image). Present AC/DC converters operated from a single-phase AC line are based on conventional Pulse Width Modulation (PWM) switching and process the power through at least three distinct power processing stages: full-bridge rectifier followed by boost PFC converter and another cascaded isolated full-bridge DC/DC converter stage, which together use a total of 14 switches and three magnetic components resulting in corresponding efficiency, size and cost limitations.
The new Hybrid Switching Method enables new Single-Stage AC/DC converter topology, the True Bridgeless PFC Converter* consisting of just three switches and a single magnetic component albeit at a much higher efficiency approaching 98%, having a 0.999 power factor and 1.7% total harmonic distortion. Three- Phase Rectifier* consisting of three such Single-Phase Rectifiers* (*US and foreign
patents pending) takes for the first time a full advantage of Tesla’s three-phase transmission system to convert constant instantaneous input power of a three- phase system directly to a constant DC output power, albeit isolated at high switching frequency, with near unity power factor (0.999), low total harmonic distortion (1.7%), smaller size and lower cost but at ultra high efficiency of 98% [6].
Serbian-American inventor Nikola Tesla in 1879 invented the three-phase) transmission system, which together AC three-phase motors and AC generators enabled a very efficient worldwide electric power transmission and utilization, which is still unsurpassed today. One of the key properties of Tesla’s three-phase system is that it consists of three AC voltages each displaced from the other by 120 degrees. When each phase is delivering the current in phase and proportional to its respective AC line voltage (unity power factor operation on each phase), the instantaneous power from each phase is positive (active) and is time varying. Nevertheless, the sum of the powers of all three phases is constant in time (see Figure 1). As this property is available on
both three-phase AC generator side and three-phase AC load side there is no electrical energy storage needed in such a three-phase long distance transmission system. Yet, availability of the AC voltages on each side, make possible use of the three phase AC transformers for stepping up the AC voltage on generator side and stepping-down AC voltage on the users load side.